Compressor And Magnetic Clutch: Reassembly

1. Install the stator.
   1. Install the stator on compressor.
   2. Install the new snap ring.
      Fig 1: Installing Stator Using SST

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The snap ring should be installed so that its beveled side faces up.
   3. Connect the stator lead wire to the compressor.
   Fig 2: Identifying Snap Ring & Associated Components

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the rotor.
   1. Install the rotor on the compressor.
   2. Install the new snap ring.
      Fig 3: Installing Rotor & New Snap Ring On Compressor

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: The snap ring should be installed so that its beveled side faces up.
   Fig 4: Installing Snap Ring Beveled Side Face Up

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the pressure plate.
   1. Install the shims to the pressure plate.
   2. Install the pressure plate on the rotor.
      Fig 5: Installing Pressure Plate & Shim On Rotor

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Using SST and a torque wrench, install the shaft bolt.
      Fig 6: Using SST & Torque Wrench To Install Shaft Bolt

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Torque: 13.2 N.m (135 kgf.cm, 9 ft.lbf) 
   2. SST 07112-76060

Fig 7: Checking Magnetic Clutch Clearance Dial Indicator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Set the dial indicator to the pressure plate of the magnetic clutch.
2. Connect the magnetic clutch lead wire to the positive (+) terminal of the battery.
3. Check the clearance between the pressure plate and rotor when connecting the negative (-) terminal to the battery.
   1. Standard clearance: 
   2. 0.5 +/- 0.15 mm (0.020 +/- 0.0059 in.) 

If the clearance is not within the standard clearance, adjust the clearance using shims to obtain the standard clearance.

1. Shim thickness: 
2. 0.1 mm (0.004 in.) 
3. 0.3 mm (0.012 in.) 
4. 0.5 mm (0.020in.)