Brake Actuator Assembly (W/VSC): Replacement

WARNING: This page is about a different car, the 2004 Toyota Camry Solara. However, it is still accessible from the selected car via links, so may be relevant.

DRAIN BRAKE FLUID
NOTE: Wash brake fluid off immediately if it adheres to any painted surface.
DISCONNECT BATTERY NEGATIVE TERMINAL
REMOVE BRAKE ACTUATOR WITH BRACKET
1. Using SST, disconnect the 6 brake tubes from the actuator with bracket.
  SST 09023-00100
  
  Fig 1: Disconnecting Brake Tubes From Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Use tags or make a memo to identify the reconnection points.
  
  Fig 2: Identifying Reconnection Points
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Pull the lock lever upward.
  
  Fig 3: Pulling Lock Lever Upward
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Disconnect the actuator connector.
5. Remove the 3 bolts and the actuator with bracket.
  NOTE: Be careful not to damage the brake tubes and wire harness.
  
  Fig 4: Removing Actuator With Bracket Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE BRAKE ACTUATOR ASSY
1. Remove the 2 nuts and the brake actuator assy from the brake actuator bracket.
INSTALL BRAKE ACTUATOR ASSY
1. Install the brake actuator assy with the 2 nuts.
  Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
INSTALL BRAKE ACTUATOR WITH BRACKET
1. Install the actuator with bracket with the 3 bolts.
  Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
  
  Fig 5: Connecting Actuator Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to damage the brake tubes and wire harness.
2. Connect the actuator connector.
3. Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in Fig 6 .
  SST 09023-00100
  
  Torque: 15 N.m (155 kgf.cm, 11 ft.lbf)
  
  Fig 6: Connecting Brake Tube To Correct Positions Of Actuator W/ Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FILL RESERVOIR WITH BRAKE FLUID (SEE BRAKE FLUID )
BLEED MASTER CYLINDER (SEE BRAKE FLUID )
SST 09023-00100
BLEED BRAKE LINE (SEE BRAKE FLUID )
CHECK BRAKE FLUID LEAKAGE
CHECK FLUID LEVEL IN RESERVOIR (SEE BRAKE FLUID )
CONNECT BATTERY NEGATIVE TERMINAL
PERFORM INITIALIZATION
HINT:

When disconnecting the negative battery terminal, it is necessary to initialize other systems.
PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION (SEE CALIBRATION )
CHECK BRAKE ACTUATOR WITH HAND-HELD TESTER (SEE ON-VEHICLE INSPECTION )