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Compressor & Magnetic Clutch: Disassembly

WARNING: This page is about a different car, the 2004 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE PRESSURE PLATE 
    1. Using SST and a socket wrench, remove the shaft bolt.

      SST 07112-76060

      Fig 1: Removing Shaft Bolt Using SST
      G02926884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install SST on the pressure plate.

      SST 07112-66040

      Fig 2: Installing SST On Pressure Plate
      G02926885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and socket wrench, remove the pressure plate.

      SST 07112-66040, 07112-7606

      Fig 3: Removing Pressure Plate Using SST And Socket Wrench
      G02926886Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the shims from the pressure plate.
      Fig 4: Removing Shims From Pressure Plate
      G02926887Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE ROTOR 
    1. Using snap ring pliers, remove the snap ring.
      Fig 5: Removing Snap Ring Using Snap Ring Pliers
      G02926888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. NOTE: Be careful not to damage the pulley when tapping on the rotor.
      Fig 6: Tapping Rotor Off Shaft Using Plastic Hammer
      G02926889Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a plastic hammer, tap the rotor off the shaft.
  3. REMOVE STATOR 
    1. Disconnect the connector from the stator.
      Fig 7: Disconnecting Connector From Stator
      G02926890Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using snap ring pliers, remove the snap ring.
      Fig 8: Removing Snap Ring Using Snap Ring Pliers
      G02926891Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the stator.
      Fig 9: Removing Stator
      G02926892Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts, screw, wire harness and lock sensor assembly.
      Fig 10: Removing Lock Sensor Assembly
      G02926893Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002