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Gear Shift Actuator: Replacement

  1. REPLACE 3 STROKE SENSORS (SELECT, CLUTCH AND SHIFT) 
    1. Disconnect the 3 stroke sensor connectors and 3 connector packings.

      HINT:

      Place markings on each sub-wire before removing the sub-wires.

    2. Disconnect the 2 sub-wires from the GSA connector bracket.
      Fig 1: Disconnecting Sub-Wires From GSA Connector Bracket
      G00928222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      The way of replacing the 3 stroke sensors is the same.

    3. Using a torx socket wrench (T25), remove the 2 torx bolts, sensor cover and stroke sensor.
    4. Apply sequential M/T grease to a new stroke sensor and the piston ring in the GSA.
    5. Using a torx socket wrench (T25), install the stroke sensor and sensor cover with the 2 torx bolts.
      1. Torque: 2.2 N.m (22 kgf.cm, 19 in..lbf) 
    6. Install the 3 connector packings to each stroke sensor connector.
    7. Connect the 3 stroke sensor connectors.
    Fig 2: Removing Torx Bolts, Sensor Cover And Stroke Sensor
    G00928223Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REPLACE SHIFT ACTUATOR LINK 
    1. Remove the shift actuator link from the GSA.
    2. Apply sequential M/T grease to a new shift actuator link as shown in the illustration.
    3. Install the shift actuator link to the GSA.
    Fig 3: Applying Sequential M/T Grease To A New Shift Actuator Link
    G00928224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002