Automatic Transmission Assembly - U151E/U151F: Replacement

SST 09520-01010, 09520-24010 (09520-32040)

SST 09520-01010, 09520-24010 (09520-32040)

1. Remove the bolt and transmission control cable bracket No.2.

Fig 1: Removing Transmission Control Cable Bracket

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1. Disconnect the wire harnesses from the clamps.
2. Remove the 3 bolts and 2 clamps.

Fig 2: Removing Wire Harness Clamps

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1. Remove the bolt and wire harness.

Fig 3: Disconnecting Wire Harness

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1. Remove the nut and disconnect the starter wire.
2. Disconnect the connector.
3. Remove the 2 bolts and starter assy.

Fig 4: Disconnecting Starter Assy

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1. Disconnect the transmission wire connector.
2. Disconnect the park/neutral position switch connector.
3. Disconnect the 2 speed sensor connectors.

Fig 5: Disconnecting Transmission Wire Connector And Speed Sensor Connectors

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1. Remove the bolt and automatic transmission oil cooler tube clamp.
2. Remove the 2 bolts and transmission control cable bracket No.1.

Fig 6: Removing Automatic Transmission Control Cable Bracket

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1. Remove the transmission oil level gauge sub-assy.
2. Remove the bolt and transmission oil filler tube sub-assy.
3. Remove the O-ring from the transmission oil filler tube sub-assy.
   Fig 7: Removing Transmission Oil Filler Tube Sub-Assy

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4. Disconnect the breather hose from the wire harness bracket.

Fig 8: Disconnecting Breather Hose From Wire Harness Bracket

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1. Using SST and a spanner, disconnect the oil cooler inlet tube No.1.

   SST 09023-12700

   Fig 9: Disconnecting Oil Cooler Inlet Tube

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1. Using SST and a spanner, disconnect the oil cooler outlet tube No.1.

   SST 09023-12700

1. Remove the 3 bolts and engine mounting bracket FR.

Fig 10: Removing Engine Mounting Bracket FR

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1. Remove the 2 bolts and flywheel housing under cover.
   Fig 11: Removing Flywheel Housing Under Cover

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2. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

   HINT:

   There will be one green colored bolt.

   Fig 12: Removing Torque Converter Clutch Mounting Bolts

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3. Remove the 8 bolts.
4. Separate and remove the automatic transaxle.

Fig 13: Removing Automatic Transaxle (U151E/U151F)

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1. Remove the 5 bolts and transfer0stiffener plate RH.

Fig 14: Removing Transfer Stiffener Plate RH (4WD Drive Type)

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SST 09350-32014 (09351-32010, 09351-32020)

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
   Fig 15: Measuring Dimension A Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate

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3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A", previously measured. See step 20  (b).

   Standard: A + 1 mm or more 

Fig 16: Measuring Dimension B Between Transaxle Fitting Part Of Engine And Converter Fitting Part Of Drive Plate

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1. Install the automatic transaxle w/ transfer with the 8 bolts to the engine.

   Torque: 

   Bolts A: 64 N.m (650 kgf°Cm, 47 ft.lbf) 

   Bolt B: 46 N.m (470 kgf°Cm, 34 ft.lbf) 

   Bolts C: 37 N.m (377 kgf°Cm, 27 ft.lbf) 

2. Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

   Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent 

   Fig 17: Installing Automatic Transaxle W/Transfer To Engine (U151E/U151F)

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3. Install the 6 torque converter clutch mounting bolts.

   Torque: 41 N.m (418 kgf°Cm, 30 ft.lbf) 

   HINT:

   First install the green colored bolt and then the remaining 5 bolts.

   Fig 18: Installing Torque Converter Clutch Mounting Bolts

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4. Install the flywheel housing under cover to the automatic transaxle with the 2 bolts.

   Torque: 7.8 N.m (80 kgf°Cm, 69 in.lbf) 

Fig 19: Installing Flywheel Housing Under Cover To Automatic Transaxle

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1. Install the transfer0stiffener plate RH with 5 bolts to the transfer and engine mounting bracket RR.

   Torque: 34 N.m (350 kgf°Cm, 25 ft.lbf) 

   Fig 20: Installing Transfer Stiffener Plate RH

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1. Install the engine mounting bracket FR and 3 bolts to the automatic transaxle.

   Torque: 64 N.m (653 kgf°Cm, 47 ft.lbf) 

1. Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assy.
   Fig 21: Installing Engine Mounting Bracket FR

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2. Install the transmission oil filler tube sub-assy and bolt to the automatic transaxle.

   Torque: 5.5 N.m (56 kgf°Cm, 49 in..lbf) 

   Fig 22: Installing Transmission Oil Filler Tube Sub-Assy

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3. Install the transmission oil level gauge sub-assy.
   NOTE:

   • The breather hose should be on the left side of the vehicle.
4. Connect the breather hose to the wire harness bracket.

Fig 23: Installing Transmission Oil Level Gauge Sub-Assy

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1. Install the transmission control cable bracket No.1 and 2 bolts.

   Torque: 12 N.m (122 kgf°Cm, 9 ft.lbf) 

Fig 24: Installing Transmission Control Cable Bracket

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1. Temporarily install the oil cooler outlet tube No.1.
2. Temporarily install the oil cooler inlet tube No.1.
3. Install the automatic transmission oil cooler tube clamp and bolt.

   Torque: 5.4 N.m (55 kgf°Cm, 48 in..lbf) 

   HINT:

   Install the automatic transmission oil cooler tube clamp and bolt so that the oil cooler tube cushion is positioned as illustrated.

   Fig 25: Installing Automatic Transmission Oil Cooler Tube Clamp

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4. Using SST and a spanner, tighten the oil cooler inlet tubeNo.1.

   SST 09023-12700

   Torque: 34 N.m (347 kgf°Cm, 25 ft.lbf) 

Fig 26: Tightening Oil Cooler Inlet Tube

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1. Using SST and a spanner, tighten the oil cooler outlet tube No.1.

   Torque: 34 N.m (347 kgf°Cm, 25 ft.lbf) 

   SST 09023-12700

1. Connect the transmission wire connector.
2. Connect the park/neutral position switch connector.
3. Connect the 2 speed sensor connectors.

Fig 27: Connecting Transmission Wire Connector And Speed Sensor Connectors

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1. Install the starter assy and 2 bolts.

   Torque: 37 N.m (377 kgf°Cm, 27 ft.lbf) 

2. Connect the connector.
3. Install the starter wire and nut.

   Torque: 9.8 N.m (100 kgf°Cm, 87 in..lbf) 

   Fig 28: Installing Starter Assy

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1. Install the wire harness and bolt.

   Torque: 13 N.m (130 kgf°Cm, 9 ft.lbf) 

Fig 29: Installing Wire Harness

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1. Install the 2 clamps and 3 bolts.

   Torque: 8.4 N.m (86 kgf°Cm, 74 in..lbf) 

2. Connect the wire harnesses to the clamps

Fig 30: Installing Wire Harness Clamps

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1. Install the transmission control cable bracket No.2 with the bolt.

   Torque: 12 N.m (122 kgf°Cm, 9 ft.lbf) 

   Fig 31: Installing Transmission Control Cable Bracket

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