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Home >> Toyota >> 2004 >> ECHO 2D Sedan, Automatic >> Repair and Diagnosis >> Steering >> Manual Steering >> Steering System >> Tilt Steering Column >> Disassembly

Tilt Steering Column: Disassembly

NOTE: When using a vise, do not overtighten it. 
  1. REMOVE COLUMN UPPER BRACKET AND COLUMN UPPER CLAMP 
    1. Using a centering punch, mark the center of the 2 tapered-head bolts.
    2. Using a 3 - 4 mm (0.12 - 0.16 in.) drill, drill into the 2 bolts.
    3. Using a screw extractor, remove the 2 bolts, column upper bracket and column upper clamp.
      Fig 1: Removing Column Upper Bracket & Column Upper Clamp Using Screw Extractor
      G02906602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BRACKET SPACER AND 2 NO. 1 SUPPORT COLLARS 
    1. Using an extension bar and a hammer, tap out the bracket spacer.
      Fig 2: Tapping Out Bracket Spacer Using Extension Bar & Hammer
      G02906603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver , remove the 2 No. 1 support collars.
      Fig 3: Removing No. 1 Support Collars Using Screwdriver
      G02906604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE TILT LEVER AND BREAK AWAY BRACKET 
    1. Remove the No. 2 tilt lever lock bolt and No. 1 support reinforce.
      Fig 4: Removing No. 2 Tilt Lever Lock Bolt & No. 1 Support Reinforce
      G02906605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      This bolt is left-handed one.

    2. Remove the adjusting nut, tilt lever, stopper, tilt lever lock bolt and break away bracket.
      Fig 5: Removing Tilt Lever Lock Bolt & Break Away Bracket
      G02906606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      This nut is left-handed one.

    3. Remove the clamp and No. 2 support collar from the break away bracket.
  4. REMOVE MAIN SHAFT BUSHING 

    Using a screwdriver and hammer, tap out the main shaft bushing.

    Fig 6: Tapping Out Main Shaft Bushing Using Screwdriver
    G02906607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE MAIN SHAFT ASSEMBLY 
    1. Using a snap ring expander, remove the snap ring on the upper side.
    2. Remove the main shaft assembly.
    3. Using a snap ring expander, remove the snap ring on the lower side.