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Home >> Toyota >> 2004 >> ECHO 2D Sedan, Automatic >> Repair and Diagnosis >> Steering >> Manual Steering >> Steering System >> Power Steering Fluid >> Inspection

Power Steering Fluid: Inspection

  1. CHECK FLUID LEVEL 
    1. Keep the vehicle level.
    2. With the engine stopped, check the fluid level in the oil reservoir.

      If necessary, add fluid.

      Fluid:  ATF DEXRON® II or III

      HINT:

      Check that the fluid level is within the HOT LEVEL range on the reservoir cap dipstick. If the fluid is cold, check that it is within the COLD LEVEL range.

      Fig 1: Checking Fluid Level
      G02906578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Start the engine and run it at idle.
    4. Turn the steering wheel from lock to lock several times to boost fluid temperature.

      Fluid temperature:  80°C (176°F)

    5. Check for foaming or emulsification.

      If there is foaming or emulsification, bleed power steering system SEE BLEEDING ).

      Fig 2: Checking For Foaming Or Emulsification
      G02906579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. With the engine idling, measure the fluid level in the oil reservoir.
      Fig 3: Measuring Fluid Level In Oil Reservoir
      G02906580Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Stop the engine.
    8. Wait a few minutes and remeasure the fluid level in the oil reservoir.

      Maximum fluid level rise:  5 mm (0.20 in.)

      If a problem is found, bleed power steering system (SEE BLEEDING ).

    9. Check the fluid level.
  2. CHECK STEERING FLUID PRESSURE 
    1. Disconnect the pressure feed tube from the PS vane pump (See REMOVAL  ).
    2. Connect SST, as shown in Fig 4 .

      SST 09640-10010 (09641-01010, 09641-01030, 09641-01060)

      NOTE: Check that the valve of the SST is in the open position. 
      Fig 4: Checking SST Valve Is In Open Position
      G02906581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Bleed the power steering system (See BLEEDING ).
    4. Start the engine and run it at idle.
    5. Turn the steering wheel from lock to lock several times to boost fluid temperature.

      Fluid temperature:  80°C (176°F)

    6. With the engine idling, close the valve of the SST and observe the reading on the SST.

      Minimum fluid pressure:  5,400 kPa (55 kgf/cm2 781 psi)

      Fig 5: Observing Reading On SST (Valve Closed)
      G02906582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not keep th valve closed for more than 10 seconds. 
      • Do not let the fluid temperature become too high. 
    7. With the engine idling, open the valve fully.
    8. Measure the fluid pressure at engine speeds of 1,000 rpm and 3,000 rpm.

      Difference fluid pressure:  490 kPa (5 kgf/cm2 , 71 psi) or less

      Fig 6: Measuring Fluid Pressure (Valve Fully Open)
      G02906583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not turn the steering wheel. 
    9. With the engine idling and valve fully opened, turn the steering wheel to full lock position.

      Minimum fluid pressure:  5,400 kPa (55 kgf/cm2 , 781 psi)

      Fig 7: Turning Steering Wheel To Full Lock Position (Valve Fully Opened)
      G02906584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not maintain lock position for more than 10 seconds. 
      • Do not let the fluid temperature become too high. 
    10. Disconnect the SST.

      SST 09640-10010 (09641-01010, 09641-01030, 09641-01060)

    11. Connect the pressure feed tube to the PS vane pump (See INSTALLATION  ).
    12. Bleed the power steering system (See BLEEDING ).