Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   Fig 1: Cutting Rough Areas On Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Leave the adhesive on the body as much as possible.

2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.

HINT:

Even if all the adhesive has been removed, clean the body.

1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Cleaning Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. REPLACE NO. 1 STOPPERS 

1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stopper installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body so that the notches on the body will align with the stoppers as shown in the illustration.

HINT:

Make sure that the stoppers are installed facing the correct direction.

Fig 3: Removing Damaged Stoppers

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in the illustration.

HINT:

Fig 4: Attaching Stoppers To Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Make sure that the stoppers are installed facing the correct direction.

1. A: 
2. w/ No. 1 stopper: 7.7 +/- 0.5 (0.303 +/- 0.020 in.) 
3. w/o No. 1 stopper: 9.0 +/- 0.5 (0.354 +/- 0.020 in.) 

Install new dams with double-stick tape as shown in the illustration.

1. A: 7.0 mm (0.276 in.) 
   Fig 5: Installing Dams

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.
   Fig 6: Positioning Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Cleaning Contact Surface Of Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 8: Coating Primer M To Exposed Part Of Body On Vehicle Side

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries. 
   Fig 9: Coating Contact Surface Of Glass With Primer "G"

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Cut off the tip of the cartridge nozzle.
   1. Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   TACKFREE TIME DESCRIPTION
   
   

   Temperature	Tackfree time
   35 °C (95 °F)	15 minutes
   20 °C (68 °F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
   Fig 10: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Coat the glass with adhesive as shown in the illustration.
   1. A: 12.5 mm (0.492 in.) 
   2. B: 8.0 mm (0.315 in.) 
      Fig 11: Installing Glass

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the glass, aligning the reference marks using a suction rubber.

   HINT:

   Check to see that the stoppers are attached to the body correctly.

2. Lightly press the glass front surface for close contact.
3. Correct insufficient or protruded adhesive agent using a spatula.
   Fig 12: Checking For Insufficient Or Protruded Adhesive Agent

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   HINT:

   Apply the adhesive agent up to the windshield glass edge.

4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.

   HINT:

   Install the moulding, aligning the center of moulding with the center of body.

   Fig 13: Installing Moulding

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.

HINT:

Check that the 2 clips on the back side of the cowl louver are surely fixed to the body.

Fig 14: Identifying Installation Positions Of Wiper Arms

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to the positions as shown in the illustration.
   1. A: 30 +/- 7.5 mm (1.8 +/- 0.295 in.) 
4. Torque the nuts.
   1. Torque: 32 N.m (323 kgf.cm, 23 ft.lbf) 
5. Install the 2 wiper arm head caps.