Power Steering Gear: Replacement

NOTE: When using a vise, do not over tighten it.

IF NECESSARY, REPLACE OIL SEAL AND BEARING
1. Using SST, press out the oil seal and bearing from the control valve housing.
  
  Fig 1: Removing Oil Seal & Bearing From Control Valve Housing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09950-60010 (09951-00250), 09950-70010 (09951-07200)
2. Coat a new oil seal lip with power steering fluid.
3. Using SST, press in the oil seal.
  
  Fig 2: Installing Oil Seal Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09950-60010 (09951-00180, 09951-00320, 09952-06010), 09950-70010 (09951-07200)
  
  NOTE: Make sure that the oil seal is installed facing in the correct direction.
4. Coat a new bearing with molybdenum disulfide lithium base grease.
5. Using SST, press in the bearing.
  
  Fig 3: Installing Bearing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09950-60010 (09951-00180, 09951-00340, 09952-06010), 09950-70010 (09951-07200)
IF NECESSARY, REPLACE 2 BEARINGS
1. Using a brass bar and hammer, tap out the bearing from the rack housing.
  
  Fig 4: Tapping Out Bearing From Rack Housing Using A Brass Bar & Hammer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, press out the bearing from the rack housing.
  
  Fig 5: Pressing Out Bearing From Rack Housing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09950-60010 (09951-00260), 09950-70010 (09951-07200)
3. Coat a new bearing with molybdenum disulfide lithium base grease.
4. Using SST, press in the bearing.
  
  Fig 6: Installing Bearing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09950-60010 (09951-00250, 09951-00310, 09952-06010), 09950-70010 (09951-07200)
5. Coat a new bearing with molybdenum disulfide lithium base grease.
6. Using SST, press in the bearing.
  
  Fig 7: Pressing In Bearing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09950-60010 (09951-00320), 09950-70010 (09951-07200)
IF NECESSARY, REPLACE OIL SEAL
1. Using SST, remove the oil seal from the bushing.
  
  Fig 8: Removing Oil Seal From Bushing Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09527-20011, 09612-24014 (09613-22011)
  
  NOTE: Be careful not to damage the bushing.
2. Coat a new oil seal lip with power steering fluid.
3. Using SST, press in the oil seal.
  
  Fig 9: Installing Oil Seal Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09950-60010 (09951-00240, 09951-00400, 09952-06010)
NOTE: Make sure that the oil seal is installed facing in the correct direction.
IF NECESSARY, REPLACE TEFLON RING AND O-RING
1. Using a screwdriver, remove the teflon ring and O-ring from the steering rack.
  
  Fig 10: Removing Teflon Ring & O-Ring From Steering Rack Using A Screwdriver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to damage the groove for the teflon ring.
2. Coat a new O-ring with power steering fluid and install it.
3. Expand a new teflon ring with your fingers.
  NOTE: Be careful not to over expand the ring.
  
  Fig 11: Expanding Teflon Ring With Your Fingers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Coat the teflon ring with power steering fluid.
5. Install the teflon ring to the steering rack, and settle it down with your fingers.
Fig 12: Installing Teflon Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
IF NECESSARY, REPLACE 4 TEFLON RINGS
1. Using a screwdriver, remove the 4 teflon rings from the control valve assembly.
  
  Fig 13: Removing Teflon Rings From Control Valve Assembly Using A Screwdriver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to damage the grooves for the teflon ring.
2. Expand 4 new teflon rings with your fingers.
  NOTE: Be careful not to over expand the teflon ring.
3. Coat the teflon rings with power steering fluid.
4. Install the teflon rings to the control valve assembly, and settle them down with your fingers.
5. Carefully slide the tapered end of SST over the teflon rings until the teflon rings fit to the control valve assembly.
  SST 09631-20081
NOTE: Be careful not to damage the teflon rings.