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Home >> Toyota >> 2003 >> Tundra Base, Automatic >> Repair and Diagnosis >> Electrical >> Gauges >> Instrument Panel >> Removal

Instrument Panel: Removal

  1. REMOVE FRONT DOOR SCUFF PLATE 
    1. Standard cab:
      1. Remove the 10 screws and front door scuff plates.
    2. Access cab (Standard Body Type),
      1. Access cab (Wide Body Type):
      2. Remove the 8 screws and front door scuff plates.
    3. Use the same procedures described above to the other side.
  2. REMOVE COWL SIDE TRIM 
    1. Remove the 2 clips and cowl side trims.
    2. Use the same procedures described above to the other side.
  3. REMOVE ASSIST GRIPS 
    1. Using a screwdriver, remove the caps.
      NOTE: Tape the screwdriver tip before use.
    2. Driver side:
      1. Using a torx driver, remove the 2 torx screws and assist grip.
      2. Fig 1: Removing Assist Grip
        G02902038Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Torx driver: T30 (Part No.09041- 00030 or locally manufactured tool) 
    3. Passenger side:
      1. Using a torx driver, remove the 4 torx screws and 2 assist grips.
      2. Torx driver: T30 (Part No.09041 - 00030 or locally manufactured tool) 
  4. REMOVE FRONT PILLAR GARNISH 
    1. Using a screwdriver, remove the front pillar garnish.
      Fig 2: Removing Front Pillar Garnish
      G02902039Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Tape the screwdriver tip before use.
    2. Use the same procedures described above to the other side.
  5. REMOVE STEERING WHEEL PAD (See  REMOVAL  )  .
  6. REMOVE STEERING WHEEL (See  REMOVAL  )  .
  7. REMOVE STEERING COLUMN COVERS 
    1. (See  REMOVAL  )  .
  8. REMOVE COMBINATION SWITCH 

    Disconnect the 4 connectors, remove the 3 screws and combination switch.

  9. REMOVE LOWER FINISH PANEL 
    Fig 3: Removing Lower Finish Panel
    G02902040Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 screws and hood lock release lever.
    2. Remove the 4 bolts and lower finish panel.
  10. REMOVE SWITCH BASE 
    Fig 4: Removing Switch Base
    G02902041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Using a screwdriver, lift up the switch base and remove it.

    NOTE: Tape the screwdriver tip before use.
  11. REMOVE NO. 2 HEATER TO REGISTER DUCT 
  12. REMOVE STEERING COLUMN (See  REMOVAL  ) 
  13. REMOVE CLUSTER FINISH PANEL 

    Remove the 2 screws and cluster finish panel.

    Fig 5: Removing Cluster Finish Panel
    G02902042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE COMBINATION METER 
    1. Remove the 4 screws.
    2. Remove the combination meter and disconnect the 4 connectors.
  15. REMOVE INTEGRATION CONTROL PANEL 
    Fig 6: Removing Integration Control Panel
    G02902043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 3 control knobs.
    2. Remove the 5 screws.
    3. Remove the integration control panel by pulling the portions indicated by arrows in the illustration.
    4. Disconnect the connectors.
  16. REMOVE RADIO TUNER ASSEMBLY 
    1. Disconnect the connector.
    2. Remove the 4 bolts and radio tuner assembly.
    3. Fig 7: Removing Radio Tuner Assembly
      G02902044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE HEATER CONTROL ASSEMBLY (See  REMOVAL  ) 
  18. DISCONNECT PASSENGER AIRBAG ASSEMBLY CONNECTOR 
    Fig 8: Disconnecting Passenger Airbag Assembly Connector
    G02902045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: When handling the airbag connector, take care not to damage the airbag wire harness.
    1. Using a clip remover, disengage the connector clamp.
    2. Disconnect the connector as shown in the illustration.
  19. REMOVE GLOVE COMPARTMENT DOOR 
    Fig 9: Removing Glove Compartment Door
    G02902046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Remove the 2 screws and glove compartment door.

  20. REMOVE LOWER NO. 2 FINISH PANEL 

    Remove the 3 screws and lower No. 2 finish panel.

  21. REMOVE LOWER CENTER COVER 
    Fig 10: Removing Lower Center Cover
    G02902047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Remove the 2 clips and lower center cover.

  22. Large type console box: 
    1. REMOVE FRONT CONSOLE BOX ASSEMBLY 
    2. Fig 11: Removing Front Console Box Assembly
      G02902048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the shifting hole cover.
    2. Using a screwdriver, remove the console panel upper.
    3. Remove the 4 bolts and console rear end panel No.2.
      Fig 12: Removing Bolts & Console Rear End Panel
      G02902049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the 2 bolts, clip and front console box assembly.
  23. REMOVE LOWER INSTRUMENT COVER 
    Fig 13: Removing Lower Instrument Cover
    G02902050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 4 bolts and screw.
    2. Using a screwdriver, remove the lower instrument cover.
    NOTE: Tape the screwdriver tip before use.
  24. REMOVE PASSENGER AIRBAG ASSEMBLY 
    Fig 14: Removing Passenger Airbag Assembly
    G02902051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 bolts which hold the passenger airbag assembly and instrument panel.
      1. Torque: 5.0 N.m (51 kgf.cm, 44 in..lbf) 
    2. Remove the 2 bolts which hold the passenger airbag assembly and instrument panel reinforcement.
      1. Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 
    CAUTION:
    • Do not place the passenger airbag assembly with the airbag deployment side facing down.
    • Never disassemble the passenger airbag assembly.
  25. w/ Rear console box: 
    1. REMOVE REAR CONSOLE BOX 
    2. Fig 15: Removing Rear Console Box
      G02902052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Using a screwdriver, remove the console box pocket.
      NOTE: Tape the screwdriver tip before use.
    2. Remove the 4 bolts and rear console box.
  26. REMOVE NO. 4 HEATER TO REGISTER DUCT 
  27. REMOVE INSTRUMENT PANEL 
    1. Remove the nut.
    2. Disconnect the connectors and remove the instrument panel.
    3. Fig 16: Removing Instrument Panel
      G02902053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE CENTER HEATER TO REGISTER DUCT 
  29. REMOVE INSTRUMENT PANEL REINFORCEMENT 
    1. Disconnect the connectors.
    2. Remove the screw and running light relay.
    3. Remove the 3 bolts, nut and No. 1 brace.
    4. Remove the bolt, nut and No. 2 brace.
    5. Remove the 3 bolts, 4 nuts and instrument panel reinforcement.
      Fig 17: Removing Instrument Panel Reinforcement
      G02902054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002