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Power Steering Fluid: Inspection

  1. CHECK FLUID LEVEL 
    1. Keep the vehicle level.
    2. With the engine stopped, check the fluid level in the oil reservoir.
      Fig 1: Checking Fluid Level
      G02845986Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If necessary, add fluid.

      Fluid: ATF DEXRON® II or III 

      NOTE:

      Check that the fluid level is within the HOT LEVEL range on the reservoir cap dipstick. If the fluid is cold, check that it is within the COLD LEVEL range.

    3. Start the engine and run it at idle.
    4. Turn the steering wheel from lock to lock several times to boost fluid temperature.

      Fluid temperature: 80°C (176°F) 

    5. Check for foaming or emulsification.

      If there is foaming or emulsification, bleed power steering system (See BLEEDING ).

      Fig 2: Checking Steering Fluid
      G02845987Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. With the engine idling, measure the fluid level in the oil reservoir.
    7. Stop the engine.
    8. Wait a few minutes and remeasure the fluid level in the oil reservoir.
      Fig 3: Measuring Fluid Level In Oil Reservoir
      G02845988Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Maximum fluid level rise: 5 mm (0.20 in.) 

      If a problem is found, bleed power steering system (See BLEEDING ).

    9. Check the fluid level.
  2. CHECK STEERING FLUID PRESSURE 
    1. 5VZ-FE Engine:

      Loosen the 3 bolts and air cleaner assembly (See COMPONENTS ).

    2. Disconnect the pressure feed tube from the PS vane pump

      (2RZ-FE, 3RZ-FE Engines: See step 2 of REMOVAL ).

      (5VZ-FE Engine: See step 1 of REMOVAL ).

    3. CAUTION: Check that the valve of the SST is in the open position.
      Fig 4: Checking Steering Fluid Pressure
      G02845989Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect SST, as shown in Fig 4.

      SST 09640-10010 (09641-01010, 09641-01030, 09641-01060)

    5. Bleed the power steering system (See BLEEDING ).
    6. Start the engine and run it at idle.
    7. Turn the steering wheel from lock to lock several times to boost fluid temperature.

      Fluid temperature: 80 °C (176 °F) 

    8. With the engine idling, close the valve of the SST and observe the reading on the SST.
      Fig 5: Checking Fluid Pressure With SST (Closed Position)
      G02845990Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Minimum fluid pressure: 

      8,336 kPa (85 kgf/cm 2  , 1,209 psi) 

      CAUTION:
      • Do not keep the valve closed for more than 10 seconds.
      • Do not let the fluid temperature become too high.
    9. With the engine idling, open the valve fully.
      Fig 6: Checking Fluid Pressure With SST (Open Position)
      G02845991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. CAUTION: Do not turn the steering wheel.
    11. Measure the fluid pressure at engine speeds of 1,000 rpm and 3,000 rpm.

      Difference fluid pressure: 

      490 kPa (5 kgf/cm2, 71 psi) or less 

    12. NOTE:
      • Do not maintain lock position for more than 10 seconds.
      • Do not let the fluid temperature become too high.
      Fig 7: Checking Fluid Pressure With SST (Lock Position)
      G02845992Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    13. With the engine idling and valve fully opened, turn the steering wheel to full lock.

      Minimum fluid pressure: 

      8,336 kPa (85 kgf/cm 2  , 1,209 psi) 

    14. Disconnect the SST.
    15. Connect the pressure feed tube

      (2RZ-FE, 3RZ-FE Engines: See step 3 of INSTALLATION ).

      (5VZ-FE Engine: See step 3 of INSTALLATION ).

    16. 5VZ-FE Engine:

      Install the air cleaner and 3 bolts (See COMPONENTS ).

    17. Bleed the power steering system (See BLEEDING ).