Service Data
Service Specifications - Transfer
| Oil pump body | ||||
| Body clearance | STD | 0.09 - 0.16 mm (0.0035 - 0.0063 in.) | ||
| Max. | 0.16 mm (0.0063 in.) | |||
| Tip clearance | STD | 0.05 - 0.15 mm (0.0020 - 0.0059 in.) | ||
| Max. | 0.15 mm (0.0059 in.) | |||
| Side clearance | STD | 0.03 - 0.10 mm (0.0012 - 0.0039 in.) | ||
| Max. | 0.10 mm (0.0039 in.) | |||
| Rear output shaft | ||||
| Drive sprocket thrust clearance | STD | 0.10 - 0.25 mm (0.0039 - 0.0098 in.) | ||
| Max. | 0.25 mm (0.0098 in.) | |||
| Drive sprocket radial clearance | STD | 0.01 - 0.06 mm (0.0004 - 0.0024 in.) | ||
| Max. | 0.06 mm (0.0024 in.) | |||
| No. 2 shift fork claw thickness | 11.85 mm (0.4665 in.) | |||
| High and low clutch sleeve groove distance | 12.00 mm (0.4724 in.) | |||
| No. 2 shift fork to high and low clutch sleeve clearance | STD | 0.15 - 0.35 mm (0.0059 - 0.138 in.) | ||
| Max. | 0.35 mm (0.138 in.) | |||
| Center differential lock fork claw thickness | 10.2 mm (0.4016 in.) | |||
| Center differential lock sleeve groove distance | 10.5 mm (0.4134 in.) | |||
| Center differential lock fork to center differential lock sleeve clearance | ||||
| STD | 0.26 - 0.84 mm (0.0102 - 0.0331 in.) | |||
| Max. | 0.84 mm (0.0331 in.) | |||
| No. 1 gear shift fork claw thickness | 11.85 mm (0.4665 in.) | |||
| Front drive clutch sleeve groove distance | 12.00 mm (0.4724 in.) | |||
| No. 1 gear shift fork to front drive clutch sleeve clearance | STD | 0.15 - 0.35 mm (0.0059 - 0.0138 in.) | ||
| Max. | 0.35 mm (0.0138 in.) | |||
| Rear output shaft journal outer diameter | ||||
| Part A | STD | 36.98 - 37.00 mm (1.4559 - 1.4567 in.) | ||
| Min. | 36.98 mm (1.4559 in.) | |||
| Part B | STD | 27.98 - 27.99 mm (1.1016 - 1.1020 in.) | ||
| Min. | 27.98 mm (1.1016 in.) | |||
| Center differential planetary gear radial clearance | STD | 0.01 - 0.04 mm (0.0004 - 0.0016 in.) | ||
| Max. | 0.04 mm (0.0016 in.) | |||
| Center differential planetary gear backlash | STD | 0.01 - 0.04 mm (0.0004 - 0.0016 in.) | ||
| Center differential planetary gear thrust clearance | STD | 0.15 - 0.70 mm (0.0059 - 0.0276 in.) | ||
| Max. | 0.70 mm (0.0276 in.) | |||
| Clutch hub snap ring thickness | Mark | |||
| K | 2.00 - 2.05 mm (0.0787 - 0.0807 in.) | |||
| L | 2.05 - 2.10 mm (0.0807 - 0.0827 in.) | |||
| A | 2.10 - 2.15 mm (0.0827 - 0.0846 in.) | |||
| B | 2.15 - 2.20 mm (0.0846 - 0.0866 in.) | |||
| C | 2.20 - 2.25 mm (0.0866 - 0.0886 in.) | |||
| D | 2.25 - 2.30 mm (0.0886 - 0.0906 in.) | |||
| E | 2.30 - 2.35 mm (0.0906 - 0.0925 in.) | |||
| F | 2.35 - 2.40 mm (0.0925 - 0.0945 in.) | |||
| G | 2.40 - 2.45 mm (0.0945 - 0.0965 in.) | |||
| H | 2.45 - 2.50 mm (0.0965 - 0.0984 in.) | |||
| J | 2.50 - 2.55 mm (0.0984 - 0.1004 in.) | |||
| Input shaft | ||||
| Input shaft journal outer diameter | Min. | 47.59 mm (1.8736 in.) | ||
| Input shaft bushing diameter | Max. | 39.14 mm (1.5409 in.) | ||
| Input gear stopper snap ring thickness | Mark | |||
| A | 2.10 - 2.15 mm (0.0827 - 0.0846 in.) | |||
| B | 2.15 - 2.20 mm (0.0846 - 0.0866 in.) | |||
| C | 2.20 - 2.25 mm (0.0866 - 0.0886 in.) | |||
| D | 2.25 - 2.30 mm (0.0886 - 0.0906 in.) | |||
| E | 2.30 - 2.35 mm (0.0906 - 0.0925 in.) | |||
| F | 2.35 - 2.40 mm (0.0925 - 0.0945 in.) | |||
| G | 2.40 - 2.45 mm (0.0945 - 0.0965 in.) | |||
| H | 2.45 - 2.50 mm (0.0965 - 0.0984 in.) | |||
| J | 2.50 - 2.55 mm (0.0984 - 0.1004 in.) | |||
| K | 2.55 - 2.60 mm (0.1004 - 0.1024 in.) | |||
| L | 2.60 - 2.65 mm (0.1024 - 0.1043 in.) | |||
| M | 2.65 - 2.70 mm (0.1043 - 0.1063 in.) | |||
| N | 2.70 - 2.75 mm (0.1063 - 0.1083 in.) | |||
| P | 2.75 - 2.80 mm (0.1083 - 0.1102 in.) | |||
| Q | 2.80 - 2.85 mm (0.1102 - 0.1122 in.) | |||
| R | 2.85 - 2.90 mm (0.1122 - 0.1142 in.) | |||
| S | 2.90 - 2.95 mm (0.1142 - 0.1161 in.) | |||
| T | 2.95 - 3.00 mm (0.1161 - 0.1181 in.) | |||
| U | 3.00 - 3.05 mm (0.1181 - 0.1201 in.) | |||
| Planetary gear | ||||
| Pinion gear thrust clearance | STD | 0.11 - 0.84 mm (0.0043 - 0.0331 in.) | ||
| Max. | 0.84 mm (0.0331 in.) | |||
| Pinion gear radial clearance | STD | 0.009 - 0.038 mm (0.0004 - 0.0015 in.) | ||
| Max. | 0.038 mm (0.0015 in.) | |||
| Outer bearing snap ring thickness | Mark | |||
| 1 | 1.45 - 1.50 mm (0.0571 - 0.0591 in.) | |||
| 2 | 1.50 - 1.55 mm (0.0591 - 0.0610 in.) | |||
| 3 | 1.55 - 1.60 mm (0.0610 - 0.0630 in.) | |||
| 4 | 1.60 - 1.65 mm (0.0630 - 0.0650 in.) | |||
| 5 | 1.65 - 1.70 mm (0.0650 - 0.0669 in.) | |||
| Inner bearing press in depth | 7.7 - 8.3 mm (0.0303 - 0.327 in.) | |||
| Oil seal | ||||
| Shift fork shaft drive in depth | -0.5 - 0.5 mm (-0.020 - 0.020 in.) | |||
| One touch 2-4 selector system | ||||
| Motor actuator | ||||
| 1-2 | STD resistance | 0.3 - 100 Ω | ||
| 1 or 2-body ground | STD resistance | More than 0.5 MΩ | ||