Tilt Steering Column: Reassembly

NOTE: When using a vise, do not overtighten it.

COAT PARTS INDICATED BY ARROWS WITH MOLYBDENUM DISULFIDE LITHIUM BASE GREASE (See COMPONENTS )
INSTALL TILT LEVER
Install the tilt lever with a new tilt lever lock shaft.

Torque: 9.0 N.m (90 kgf.cm, 78 in.lbf)
INSTALL MAIN SHAFT ASSEMBLY
1. Install the inner race, upper bearing inner race seat, compression spring and spring retainer.
2. Install a new No. 2 steering column ring to the main shaft assembly.
3. Install the washer of SST on the main shaft assembly.
4. Set SST on the main shaft assembly, as shown in the illustration.
  SST 09612-07010
5. Using SST, push down the retaining ring until it fits into the shaft groove and install the main shaft assembly.
  NOTE: Do not bend the universal joint of the shaft assembly more than 15°.
  
  NOTE: Hold the main shaft assembly by hand so that it does not rotate.
INSTALL MAIN SHAFT STOPPER
INSTALL 2 NEW TILT NO. 1 SUPPORT
INSTALL STEERING COLUMN HOUSING WITH MAIN SHAFT ASSEMBLY
1. Install the steering column housing with the main shaft assembly into the column tube assembly.
2. Install the tilt spring and spring guide.
3. Using a vise, hold the steering column housing and steering column housing support.
4. Temporarily install 2 new pivot pins.
5. Using a punch and a hammer, tap in the pivot pin.
6. Using a pin punch and a hammer, stake on 3 places evenly around the hole as shown in the illustration.
  
  Fig 3: Installing Pivot Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TURN SIGNAL BRACKET
Using a torx socket wrench, install the turn signal bracket with 2 new torx screws.

Torque: 7.5 N.m (75 kgf.cm, 65 in.lbf)

NOTE: Set the hole of the turn signal bracket to projection of steering column housing.
INSTALL RELEASE LEVER SPRING
INSTALL SHIFT LEVER HOUSING
Using a torx socket wrench, install the shift lever housing with 3 new torx screws.

Torque: 12 N.m (120 kgf.cm, 9 ft.lbf)

Fig 4: Installing Release Lever Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PARK LOCK CABLE ASSEMBLY (See INSTALLATION )
INSTALL SHIFT LEVER
Using a torx socket wrench, install the shift lever with a new torx screw.

Torque: 18 N.m (180 kgf.cm, 13 ft.lbf)
INSTALL COLUMN UPPER BRACKET
1. Install the column upper bracket with 2 new tapered-head bolts.
  
  Fig 5: Installing Column Upper Bracket With 2 New Tapered-Head Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Insert the bracket pin into the column tube hole.
2. Tighten the tapered-head bolts until the bolt heads are broken off.
INSTALL KEY CYLINDER LAMP ASSEMBLY
INSTALL TRANSPONDER KEY COIL