Quarter Window Glass: Installation

Fig 1: Cleaning And Shaping Contact Surface

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave the adhesive on the body as much as possible.
2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
   NOTE: Even if all the adhesive has been removed, clean the body.

Fig 2: Cleaning Contact Surface Of New Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a cleaner, clean the contact surface around the entire glass rim.

Fig 3: Installing New Dams

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install new dams with adhesive tape as shown in the illustration.

A: 5.1 mm (0.201 in.) 

B: 7.2 mm (0.283 in.) 

Fig 4: Coating Contact Surface Of Body With Primer "M"

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 5: Coating Contact Surface Of Body With Primer "G"

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration on the following page.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
   NOTE:

   • Let the primer coating dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent. 

   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   ADHESIVE TEMPERATURE REFERENCE
   
   

   Temperature	Tackfree Time
   35 °C (95 °F)	15 minutes
   20 °C (68°F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration on the following page.
   Fig 6: Identifying Adhesive Application Dimensions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Adhesive height: 13.5 mm (0.531 in.) 

   Adhesive width: 8.0 mm (0.315 in.) 

1. Install the glass to the body.
2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   TEMPERATURE REFERENCE (MINIMUM TIME PRIOR TO DRIVING VEHICLE)
   
   

   Temperature	Minimum Time Prior To Driving The Vehicle
   35 °C (95 °F)	1.5 hours
   20 °C (68 °F)	5 hours
   5 °C (41 °F)	24 hours

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent 

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)