LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2003 >> RAV4 Base, AWD, Standard >> Repair and Diagnosis >> Engine Mechanical >> Lubrication System >> Engine Lubrication System >> Oil Pump >> Removal

Oil Pump: Removal

  1. DRAIN ENGINE OIL 
  2. REMOVE FRONT EXHAUST PIPE 

    Remove 4 bolts, 2 compression springs, 2 gaskets and front exhaust pipe.

    Fig 1: Removing Bolts, Compression Springs, Gaskets & Front Exhaust Pipe
    G02854335Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE RH ENGINE UNDER COVER 
  4. REMOVE OIL PAN 
    1. Remove the 12 bolts and 2 nuts.
      Fig 2: Removing Bolts & Nuts
      G02854336Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Insert the blade of SST between the crank case and oil pan, and timing chain cover and oil pan, cut off applied sealer and remove the oil pan.
      Fig 3: Removing Oil Pan Using SST
      G02854337Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. SST 09032-00100
      NOTE: Be careful not to damage the contact surface of the timing chain cover, crank case and oil pan.
  5. REMOVE AIR CLEANER ASSEMBLY (See  REMOVAL  ) 
  6. REMOVE ABS ACTUATOR (See  REMOVAL  ) 
  7. REMOVE RH ENGINE MOUNTING INSULATOR (See  REMOVAL  ) 
  8. REMOVE TIMING CHAIN AND CRANKSHAFT TIMING SPROCKET (See  REMOVAL  ) 
  9. REMOVE OIL PUMP DRIVE CHAIN AND SPROCKETS 
    1. Set the crankshaft key into the left horizontal position.
    2. Remove the bolt, chain tensioner plate and spring.
    3. Fig 4: Setting Crankshaft Key Into Left Horizontal Position
      G02854338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, hold the oil pump drive shaft sprocket as shown in the illustration.
    5. Fig 5: Holding Oil Pump Drive Shaft Sprocket Using Screwdriver
      G02854339Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the nut, 2 sprockets and drive chain.
  10. REMOVE OIL PUMP 

    Remove the 3 bolts, oil pump and gasket.

    Fig 6: Removing Bolts, Oil Pump & Gasket
    G02854340Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002