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Home >> Toyota >> 2003 >> RAV4 Base, AWD, Automatic >> Repair and Diagnosis >> Steering >> Tilt Steering Column >> Removal

Tilt Steering Column: Removal

  1. REMOVE STEERING WHEEL PAD 
    Fig 1: Removing Steering Wheel Pad
    G02854697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: If the airbag connector is disconnected with the ignition switch at ON, DTCs will be recorded.
    1. Place the front wheels facing straight ahead.
    2. Using a Torx socket wrench (T30), loosen the 2 Torx screws until the groove along the screw circumference catches on the screw case.
    3. Pull out the wheel pad from the steering wheel and disconnect the airbag connector.
    4. Fig 2: Disconnecting Airbag Connector
      G02854698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    CAUTION:
    • When storing the wheel pad, keep the upper surface of the pad facing upward.
    • Never disassemble the wheel pad.
    NOTE: When removing the wheel pad, take care not to pull the air-bag wire harness.
  2. REMOVE STEERING WHEEL 
    1. Disconnect the connector.
    2. Remove the steering wheel set nut.
    3. Place matchmarks on the steering wheel and main shaft assembly.
    4. Using SST, remove the steering wheel.
      Fig 3: Removing Steering Wheel Using SST
      G02854699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021)

  3. REMOVE COLUMN LOWER COVER 

    Remove the 3 screws and column lower cover.

  4. DISCONNECT COLUMN UPPER COVER 

    Disconnect the column upper cover from the column tube.

    Fig 4: Removing Upper Cover From Column Tube
    G02854700Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE SPIRAL CABLE, LIGHT CONTROL SWITCH AND HEADLIGHT DIMMER SWITCH AND WIPER AND WASHER SWITCH 
    1. Disconnect the airbag connector from the spiral cable.
    2. Disconnect the 3 connectors from the spiral cable, light control switch and headlight dimmer switch and wiper and washer switch.
    3. Release the 3 claws and remove the spiral cable.
      Fig 5: Removing Spiral Cable
      G02854701Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not disassemble the spiral cable or apply oil to it.
    4. Push the claw and pull out the light control switch and headlight dimmer switch.
    5. Employ the same manner described above to the wiper and washer switch.
  6. REMOVE COLUMN UPPER COVER 
  7. REMOVE FRONT DOOR INSIDE SCUFF PLATE 
  8. REMOVE COWL SIDE TRIM BOARD 
  9. REMOVE NO. 1 SWITCH HOLE BASE 
    Fig 6: Removing No. 1 Switch Hole Base
    G02854702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Pull out the No. 1 switch hole base.
    2. Disconnect the connectors.
  10. REMOVE INSTRUMENT FINISH LOWER PANEL 
    1. Remove the 3 screws and instrument finish lower panel.
    2. Disconnect the connectors.
    3. Disconnect the hood lock control cable.
  11. USA: 

    REMOVE LH INSTRUMENT PANEL LOWER INSERT 

    Remove the 4 bolts and LH instrument panel lower insert.

  12. DISCONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY 
    1. Remove the 2 bolts and disconnect the main shaft lower dust cover.
    2. Place matchmarks on the No. 2 intermediate shaft assembly and steering intermediate extension.
    3. Loosen the bolt A and remove the bolt B, then disconnect the No. 2 intermediate shaft assembly.
    4. Fig 7: Disconnecting No. 2 Intermediate Shaft Assembly
      G02854703Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Remove the main shaft lower dust cover.
  13. REMOVE STEERING COLUMN ASSEMBLY 
    Fig 8: Removing Steering Column Assembly
    G02854704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Disconnect the connectors and wire harness clamps.
    2. Remove the 3 bolts and steering column assembly.
  14. REMOVE SLIDING YOKE AND NO. 2 INTERMEDIATE SHAFT ASSEMBLY 
    Fig 9: Removing Sliding Yoke & No. 2 Intermediate Shaft Assembly
    G02854705Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Place matchmarks on the sliding yoke and main shaft assembly.
    2. Place matchmarks on the sliding yoke and No. 2 intermediate shaft.
    3. Remove the bolt A and No. 2 intermediate shaft assembly.
    4. Remove the bolt B and sliding yoke.
  15. REMOVE CRUISE CONTROL SWITCH FROM STEERING WHEEL 

    Remove the 2 screws and cruise control switch from the steering wheel.