Compressor And Magnetic Clutch: Installation

WARNING: This page is about a different car, the 2004 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL COMPRESSOR
1. Install the compressor with the stud bolt.
  1. Torque: 26 N.m (265 kgf.cm, 19 ft.lbf)
2. Install the 2 bolts and nut.
  Torque:
  1. Bolt: 52 N.m (530 kgf.cm, 38 ft.lbf)
  2. Nut: 52 N.m (530 kgf.cm, 38 ft.lbf)
3. Connect the connector.
4. Install the compressor bracket with the 3 bolts.
  Torque:
  1. bolt A: 39 N.m (400 kgf.cm, 29 ft.lbf)
  2. bolt B: 52 N.m (530 kgf.cm, 38 ft.lbf)
5. Install the PS pump bracket with the bolt.
  1. Torque: 52 N.m (530 kgf.cm, 38 ft.lbf)
Fig 1: Installing Compressor Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL PS PUMP
1. Install 2 PS pump set bolt.
  1. Torque: 58 N.m (590 kgf.cm, 43 ft.lbf)
2. Connect the engine wire.
3. Connect the PS pump connector and wire harness clamp.
CONNECT DISCHARGE AND SUCTION HOSES
Connect the both hoses with 2 nut.
1. Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)
NOTE: Hose should be connected immediately after the caps have been removed.

HINT:

Lubricate 2 new O-rings with compressor oil and install them to the hoses.
INSTALL DRIVE BELT (See INSTALLATION )
INSPECT DRIVE BELT TENSION (See DRIVE BELT )
CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT
1. Specified amount: 600 +/- 50 g (21.16 +/- 1.76 oz.)
INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant. If there is leakage, check the tightening torque at the joints.
INSPECT A/C OPERATION