LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2003 >> RAV4 Base, AWD, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 604 (Air Conditioning) >> Air Conditioning Unit >> Inspection

Air Conditioning Unit: Inspection

WARNING: This page is about a different car, the 2004 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSPECT AIR MIX SERVOMOTOR 
    1. Inspect the air mix servomotor operation.
      1. Connect the positive (+) lead from the battery to terminal 7 and negative (-) lead to terminal 6, then check that the arm turns to "COOL" side smoothly.
        Fig 1: Inspecting Air Mix Servomotor (1 Of 2)
        G00888964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Connect the positive (+) lead from the battery to terminal 6 and negative (-) lead to terminal 7, then check that the arm turns to "WARM" side smoothly.

      If operations are not as specified, replace the servomotor.

      Fig 2: Inspecting Air Mix Servomotor (2 Of 2)
      G00888965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Inspect position sensor resistance.

      Measure resistance between terminals at servomotor arm each position as shown in Fig 4 .

      Fig 3: Inspecting Position Sensor Resistance (1 Of 2)
      G00888966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If resistance is not as specified, replace the servomotor.

      Fig 4: Inspecting Position Sensor Resistance (2 Of 2)
      G00888967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT EVAPORATOR 
    1. Check evaporator fins for blockage.

      If the fins are clogged, clean them with compressed air.

      NOTE: Never use water to clean the evaporator. 
    2. Check fitting for cracks or scratches.

      If necessary, repair or replace.

  3. INSPECT HEATER RADIATOR 

    Inspect fins for blockage.

    If the fins are clogged, clean them with compressed air.