Fuel Pump: Installation
To install, reverse removal procedure using NEW gasket. Tighten fuel pump retaining plate-to-fuel tank bolts to specification. See TORQUE SPECIFICATIONS . Ensure areas are clean before installing fuel supply line at fuel pump and retaining clip is properly installed and fuel supply line cannot be pulled from fuel pump assembly. Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- Using NEW gasket, install fuel pump in fuel tank. Tighten fuel pump retaining plate-to-fuel tank bolts to specification. See TORQUE SPECIFICATIONS .CAUTION: DO NOT reuse old retainer when installing fuel line on outlet tube at fuel pump. Always use a NEW retainer.
- Ensure areas are clean before installing fuel line at fuel pump. Apply light coat of engine oil on tip of outlet tube at fuel pump to allow for ease of disconnect fitting and fuel line installation. Using NEW retainer, install fuel line on outlet tube at fuel pump until "click" sound is heard. DO NOT reuse old retainer. Pull on fuel line to ensure fuel line is properly locked on the fuel pump.
- To install remaining components, reverse removal procedure. Tighten fuel pump protector cover bolts to specification. See TORQUE SPECIFICATIONS .
- Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- To install, reverse removal procedure using NEW gasket. Tighten fuel pump retaining plate-to-fuel tank bolts to specification. See TORQUE SPECIFICATIONS . Ensure areas are clean before installing fuel line at fuel pump and retaining clip is properly installed and fuel line cannot be pulled from fuel pump assembly.
- Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- To install, reverse removal procedure using NEW gasket. Tighten fuel pump retaining plate-to-fuel tank bolts to specification. See TORQUE SPECIFICATIONS . Ensure areas are clean before installing fuel line at fuel pump and retaining clip is properly installed and fuel line cannot be pulled from fuel pump assembly.
- Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- To install, reverse removal procedure using NEW gasket. Tighten fuel pump retaining plate-to-fuel tank bolts to specification. See TORQUE SPECIFICATIONS . Ensure areas are clean before installing fuel line at fuel pump and retaining clip is properly installed and fuel line cannot be pulled from fuel pump assembly.
- Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
To install, reverse removal procedure. Ensure areas are clean before installing fuel supply line at fuel pump and retaining clip is properly installed and fuel supply line cannot be pulled from fuel pump assembly. Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- To install, reverse removal procedure using NEW gasket. Ensure fuel pump assembly is positioned so reference mark aligns with specified bolt hole and emission tube fitting is pointing toward front of vehicle. See Fig 3.
- Tighten fuel pump retaining plate-to-fuel tank bolts and fuel pump protector cover bolts to specification. See TORQUE SPECIFICATIONS .
- Ensure areas are clean before installing fuel line at fuel pump and retaining clip is properly installed and fuel line cannot be pulled from fuel pump assembly. Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- Reinstall luggage compartment components.
- To install, reverse removal procedure using NEW gasket on exhaust pipe at exhaust manifold. Tighten fuel tank retaining bolts and exhaust pipe-to-exhaust manifold bolts to specification. See TORQUE SPECIFICATIONS .
- Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- To install, reverse removal procedure using NEW gasket. Ensure fuel pump assembly is positioned so reference mark aligns with specified bolt hole and fuel pump is properly positioned in fuel tank. See Fig 3.
- Tighten fuel pump retaining plate-to-fuel tank bolts to specification. See TORQUE SPECIFICATIONS .
- Ensure areas are clean before installing fuel line at fuel pump and retaining clip is properly installed and fuel line cannot be pulled from fuel pump assembly.
- Operate fuel pump and check for fuel leaks. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article.
- To install, reverse removal procedure using NEW gasket. Tighten fuel pump mounting bracket-to-fuel tank bolts to specification. See TORQUE SPECIFICATIONS .
- Operate fuel pump and check for fuel leaks before installing fuel tank. See FUEL SYSTEMS in BASIC DIAGNOSTIC PROCEDURES - 4-CYLINDER article. Before installing fuel tank, ensure insulator cushions are installed in proper areas on top of fuel tank. See Fig 2.