Oil Pump: Installation

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
   • Thoroughly clean all components to remove all the loose material.
   • Using a non-residue solvent, clean both sealing surfaces.
2. Apply seal packing to the oil pump as shown in the illustration.
   1. Seal packing: Part No. 08826-00080 or equivalent 
   Fig 1: Applying Seal Packing To Oil Pump

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Avoid applying an excessive amount to the surface. Be particularly careful near oil passage. 
   • Install a nozzle that has been cut to a 2 - 3 mm (0.08 - 0.12 in.) opening.
   • Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
3. Install a new O-ring to the cylinder block.
   Fig 2: Installing New O-Ring To Cylinder Block

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the spline teeth of the oil pump drive gear with the large teeth of the crankshaft, and slide the oil pump on the crankshaft.
5. Install the oil pump with the 8 bolts. Uniformly tighten the bolts in several passes.
   1. Torque: 
      1. 15.5 N.m (160 kgf.cm, 11 ft.lbf) 
      2. for 12 mm head and 6 mm hexagon head 
      3. 30.5 N.m (310 kgf.cm, 22 ft.lbf) for 14 mm head 
   Fig 3: Installing Oil Pump With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Use a 6 mm hexagon wrench for the hexagon head bolt.
   • Each bolt length is indicated in the illustration.
   1. Bolt length:
   2. 35 mm (1.38 in.) for A of 12 mm head
   3. 50 mm (1.97 in.) for B of 12 mm head
   4. 106 mm (4.17 in.) for C of 12 mm head
   5. 40 mm (1.57 in.) for D of 14 mm head
   6. 30 mm (1.18 in.) for E of 6 mm hexagon head

Install a new gasket and the oil strainer with the 2 bolts and 2 nuts.

1. Torque: 7.5 N.m (80 kgf.cm, 66 in..lbf) 

Fig 4: Installing New Gasket & Oil Strainer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the No. 1 oil pan, cylinder block, oil pump and rear oil seal retainer.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
   • Thoroughly clean all components to remove all the loose material.
   • Using a non-residue solvent, clean both sealing surfaces.
2. Apply seal packing to the No. 1 oil pan as shown in the illustration.
   1. Seal packing: Part No. 08826-00080 or equivalent 
   • Install a nozzle that has been cut to a 2 - 3 mm (0.08 - 0.12 in.) opening.
   • Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
   Fig 5: Applying Seal Packing To No. 1 Oil Pan

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Temporarily install the No. 1 oil pan with the 19 bolts, stud bolt and 2 nuts.
   NOTE:

   Each bolt length is indicated in the illustration.

   Bolt length:

   1. 20 mm (0.79 in.) for A of 10 mm head
   2. 25 mm (0.98 in.) for B of 12 mm head
   3. 60 mm (2.36 in.) for C of 12 mm head
   4. 35 mm (1.38 in.) for D of 10 mm head
   Fig 6: Temporarily Installing No. 1 Oil Pan

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Set the No. 1 oil pan as shown in the illustration.
   NOTE: Make sure the clearance between the rear ends of the No. 1 oil pan and cylinder block is 0.2 mm (0.008 in.) or less. If the clearance is more than 0.2 mm (0.008 in.), the No. 1 oil pan will be stretched. 
5. Uniformly tighten the bolts, and nuts in several passes.
   1. Torque: 
      1. 7.5 N.m (80 kgf.cm, 66 in..lbf) for 10 mm head 
      2. 28 N.m (290 kgf.cm, 21 ft.lbf) for 12 mm head 

Install the baffle plate with the 4 bolts and 2 nuts.

1. Torque: 7.5 N.m (80 kgf.cm, 66 in..lbf) 

Fig 7: Installing Baffle Plate

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the No. 1 and No. 2 oil pans.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
   • Thoroughly clean all components to remove all the loose material.
   • Using a non-residue solvent, clean both sealing surfaces.
   NOTE: Do not use a solvent which will affect the painted surfaces. 
2. Apply seal packing to the No. 2 oil pan as shown in the illustration.
   1. Seal packing: Part No. 08826-00080 or equivalent 
   • Install a nozzle that has been cut to a 3 - 4 mm (0.12 - 0.16 in.) opening.
   • Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
   Fig 8: Applying Seal Packing To No. 2 Oil Pan

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the No. 2 oil pan with the 20 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several passes.
   1. Torque: 7.5 N.m (80 kgf.cm, 66 in..lbf) 

1. Install the a new gasket to the oil filter bracket.
2. Install the oil filter, oil cooler and filter bracket assembly with the 2 bolts and nut.
   1. Torque: 18 N.m (185 kgf.cm, 13 ft.lbf) 
3. Connect the oil pressure switch connector.

1. Install a new O-ring to the dipstick guide.
   Fig 9: Installing New O-Ring To Dipstick Guide

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply soapy water to the O-ring.
3. Push in the dipstick guide end into the guide hole of the No. 1 oil pan.
4. Install the dipstick guide with the bolt.
   1. Torque: 15 N.m, (155 kgf.cm, 11 ft.lbf) 
5. Install the dipstick.