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Home >> Toyota >> 2003 >> Highlander Base, 3.0 F, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 862 (Brake System) >> Unit Disassembly And Assembly >> Front Disc Brake >> Disassembly and Assembly >> Assembly

Disassembly and Assembly: Assembly

WARNING: This page is about a different car, the 2013 Nissan Armada. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the bleed valve and cap.
  2. Apply rubber grease to new piston seals and insert seals into grooves on cylinder body.
    CAUTION: Do not reuse piston seals.
    Fig 1: Installing Piston Seal Into Cylinder Body Groove
    G04899255Courtesy of NISSAN NORTH AMERICA, INC.
  3. Apply rubber grease to piston boots. Cover the piston ends with piston boots, and then install cylinder side lip on piston boots securely into the grooves on cylinder body.
    CAUTION: Do not reuse piston boots.
    Fig 2: Applying Rubber Grease To Piston Boots
    G04876684Courtesy of NISSAN NORTH AMERICA, INC.
  4. Apply clean brake fluid to pistons (1), then install pistons into cylinder body and insert piston boot (2) side lip into groove of pistons as shown below.
    CAUTION: Press the pistons evenly to prevent damage to cylinder wall.
    Fig 3: Inserting Piston Boot Side Lip Into Piston Groove
    G05208009Courtesy of NISSAN NORTH AMERICA, INC.
  5. Apply rubber grease and install new sliding pins and sliding pin boots to torque member.
  6. Install cylinder body. Tighten sliding pin bolts to the specified torque.
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