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Section 10 (Water Pump Assembly - 1MZ-FE): Replacement

WARNING: This page is about a different variant/trim than selected.
  1. DRAIN COOLANT (See  REPLACEMENT  ) 
  2. SEPARATE BATTERY NEGATIVE TERMINAL 
  3. REMOVE FRONT WHEEL RH 
  4. REMOVE SEAL, FR FENDER APRON, RH 
  5. REMOVE BELT, V-RIBBED (See  REMOVAL  ) 
  6. REMOVE BELT, V-RIBBED (See  REMOVAL  ) 
  7. REMOVE ROD, ENGINE MOVING CONTROL (See  REMOVAL  ) 
  8. REMOVE STAY, ENGINE MOUNTING, NO. 2 RH (See  REMOVAL  ) 
  9. REMOVE BRACKET, ALTERNATOR, NO. 2 
  10. REMOVE PULLEY SUB-ASSY, CRANKSHAFT (See  REMOVAL  ) 

    SST 09213-54015 (91651-60855), 09330-00021, 09950-50012 (09951-05010, 09952-05010, 09953-05010, 09954-05030)

  11. REMOVE COVER, TIMING BELT, NO. 1 
  12. REMOVE COVER SUB-ASSY, TIMING BELT, NO. 2 (See  REMOVAL  ) 
  13. REMOVE BRACKET, ENGINE MOUNTING, RH 
  14. REMOVE GUIDE, TIMING BELT, NO. 2 
  15. REMOVE BELT, TIMING (See  REMOVAL  ) 
  16. REMOVE IDLER SUB-ASSY, TIMING BELT, NO. 2 
    1. Remove the bolt and timing belt idler sub assembly No. 2.
      Fig 1: Removing Timing Belt Idler Sub Assembly No. 2
      G02860392Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE PULLEY, CAMSHAFT TIMING (See  REMOVAL  ) 

    SST 09960-10010 (09962-01000, 09963-01000), 09249-63010

  18. REMOVE COVER, TIMING BELT, NO. 3 
  19. REMOVE PUMP ASSY, WATER 
    1. Remove the 4 bolts, 2 nuts and water pump assembly.
      Fig 2: Removing Water Pump Assembly
      G02860393Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL PUMP ASSY, WATER 
    1. Install a new gasket and the water pump with the 4 bolts and 2 nuts.

      Torque: 8 N.m (82 kgf.cm, 71 in.lbf) 

  21. INSTALL COVER, TIMING BELT, NO. 3 (See  INSTALLATION  ) 
  22. INSTALL PULLEY, CAMSHAFT TIMING (See  INSTALLATION  ) 

    SST 09962-01000, 09963-01000), 09960-10010, 09249-63010

  23. INSTALL IDLER SUB-ASSY, TIMING BELT, NO. 2 

    Torque: 43 N.m (438 kgf.cm, 32 ft.lbf) 

  24. INSPECT BELT, TIMING (See  INSPECTION  ) 
  25. INSTALL BELT, TIMING (See  INSTALLATION  ) 

    SST 09960-10010 (09962-01000, 09963-01000)

  26. INSTALL TENSIONER ASSY, TIMING BELT (See  INSTALLATION  ) 
  27. INSTALL GUIDE, TIMING BELT, NO. 2 (See  INSTALLATION  ) 
  28. INSTALL BRACKET, ENGINE MOUNTING, RH 

    Torque: 28 N.m (286 kgf.cm, 21 ft.lbf) 

  29. INSTALL COVER SUB-ASSY, TIMING BELT, NO. 2 (See  INSTALLATION  ) 
  30. INSTALL COVER, TIMING BELT, NO. 1 (See  INSTALLATION  ) 
  31. INSTALL PULLEY SUB-ASSY, CRANKSHAFT (See  INSTALLATION  ) 

    SST 09213-54015 (91651-60855), 09330-00021

  32. INSTALL BRACKET, ALTERNATOR, NO. 2 

    Torque: 28 N.m (286 kgf.cm, 21 ft.lbf) 

  33. INSTALL STAY, ENGINE MOUNTING, NO. 2 RH (See  INSTALLATION  ) 
  34. INSTALL ROD, ENGINE MOVING CONTROL (See  INSTALLATION  ) 
  35. INSTALL BELT, V-RIBBED (See  INSTALLATION  ) 
  36. INSTALL BELT, V-RIBBED (See  INSTALLATION  ) 
  37. INSPECT DRIVE BELT DEFLECTION AND TENSION (REFERENCE) (See  BELT ADJUSTMENT  ) 
  38. ADD COOLANT (See  REPLACEMENT  ) 
  39. CHECK FOR ENGINE COOLANT LEAKS (See  REPLACEMENT  ) 
  40. INSTALL FRONT WHEEL RH 

    Torque: 103 N.m (1051 kgf.cm, 76 ft.lbf) 

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