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Home >> Toyota >> 2003 >> ECHO 2D Sedan, Automatic >> Repair and Diagnosis >> Steering >> Tilt Steering Column >> Disassembly

Tilt Steering Column: Disassembly

NOTE: When using a vise, do not overtighten it.
  1. REMOVE COLUMN UPPER BRACKET AND COLUMN UPPER CLAMP 
    1. Using a centering punch, mark the center of the 2 tapered-head bolts.
    2. Using a 3 - 4 mm (0.12 - 0.16 in.) drill, drill into the 2 bolts.
    3. Using a screw extractor, remove the 2 bolts, column upper bracket and column upper clamp.
      Fig 1: Extracting Column Upper Bracket And Upper Clamp Bolts
      G02826523Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BRACKET SPACER AND 2 NO. 1 SUPPORT COLLARS 
    1. Using an extension bar and a hammer, tap out the bracket spacer.
      Fig 2: Removing Bracket Spacer
      G02826524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 No. 1 support collars.
      Fig 3: Removing Support Collars
      G02826525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE TILT LEVER AND BREAK AWAY BRACKET 
    1. Remove the No. 2 tilt lever lock bolt and No. 1 support reinforce.

      HINT:

      This bolt is left-handed one.

      Fig 4: Removing Tilt Lever Lock Bolt And Support
      G02826526Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the adjusting nut, tilt lever, stopper, tilt lever lock bolt and break away bracket.

      HINT:

      This nut is left-handed one.

      Fig 5: Removing Adjusting Nut, Tilt Lever, Stopper, Tilt Lever Lock Bolt And Break Away Bracket
      G02826527Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the clamp and No. 2 support collar from the break away bracket.
  4. REMOVE MAIN SHAFT BUSHING 

    Using a screwdriver and hammer, tap out the main shaft bushing.

    Fig 6: Removing Main Shaft Bushing
    G02826528Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE MAIN SHAFT ASSEMBLY 
    1. Using a snap ring expander, remove the snap ring on the upper side.
    2. Remove the main shaft assembly.
    3. Using a snap ring expander, remove the snap ring on the lower side.