Back Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

HINT:

Even if all the adhesive has been removed, clean the body.

Fig 1: Locating Adhesive Area

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1. Remove the damaged stoppers.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Cleaning Outer Glass Surface

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Attach new stoppers to the glass with the ceramic notches on the glass aligned with the stoppers as shown in the illustration.

A: 15.9 mm (0.626 in.) 

Fig 3: Locating Stoppers

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Install new back window outside moulding to the back window glass as shown in the illustration.

HINT:

• Install the back window outside moulding from the center of the glass at the lower side of the vehicle.
• When installing the back window outside moulding, do not stretch it.
  Fig 4: Locating Back Window Outside Moulding

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
4. Remove the glass.

Fig 5: Placing Glass Correct Position

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Outer Glass Surface

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 7: Applying Adhesive And Primer M

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 8: Locating Glass And Primer G

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1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   ADHESIVE TACKFREE TIME
   
   

   Temperature	Tackfree time
   35 °C (95 °F)	15 minutes
   20 °C (68 °F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.

   Adhesive height: 12.5 mm (0.492 in.) 

   Adhesive width: 8.0 mm (0.315 in.) 

   A: 10.3 mm (0.406 in.) 

   B: 15.0 mm (0.591 in.) 

   Fig 9: Applying Adhesive

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1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
   Fig 10: Installing Glass

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   HINT:

   Confirm that the moulding is attached to the body panel as shown in the illustration.

2. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below.

1. Install the seat belts through the cutout of the package tray trim.
2. Install the package tray trim with the 2 clips.

Fig 12: Install Package Tray Trim Panel

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INSTALL HIGH-MOUNTED STOP LIGHT 

1. Connect the connector.
2. Install the high-mounted stop light as shown in the illustration.
   Fig 13: Locating High Mounted Stop Light

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INSTALL ROOF SIDE INNER GARNISH 

1. Install the roof side inner garnish to the body.
2. Install the clip.
3. Use the same manner described above to the other side.
   Fig 14: Identifying Clips

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INSTALL REAR SEAT SIDE GARNISH 

1. Install the rear seat side garnish to the body.
2. w/ Split type rear seat:

   Install the rear seatback hinge with the bolt.

   Torque: 41 N.m (420 kgf.cm, 30 ft.lbf) 

3. Install the rear seat outer belt floor anchor with the bolt.

   Torque: 41 N.m (420 kgf.cm, 30 ft.lbf) 

4. Use the same manner described above to the other side.
   Fig 15: Installing Rear Seat Outer Belt Floor Anchor And Rear Seat Side Garnish

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INSTALL ROOF SIDE INNER GARNISH 

1. Install the roof side inner garnish to the body.
2. Install the clip.
3. Install the front seat outer belt shoulder anchor with the bolt.

   Torque: 41 N.m (420 kgf.cm, 30 ft.lbf) 

4. Close the seat belt shoulder anchor cover cap.
   Fig 16: Installing Roof Side Inner Garnish To Body

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INSTALL QUARTER TRIM 

1. Install the quarter trim to the body.
2. w/ Split type rear seat:

   Install the rear seatback hinge with the bolt.

   Torque: 41 N.m (420 kgf.cm, 30 ft.lbf) 

3. Install the rear seat outer belt floor anchor with the bolt.

   Torque: 41 N.m (420 kgf.cm, 30 ft.lbf) 

(See  INSTALLATION  or  INSTALLATION  ) 

(See  INSTALLATION  or  INSTALLATION  ) 

INSTALL REAR DOOR OPENING TRIMS 

INSTALL REAR DOOR SCUFF PLATES 

INSTALL FRONT DOOR OPENING TRIM 

INSTALL FRONT DOOR SCUFF PLATES 

Fig 17: Installing Quarter Trim

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