Manual Trans: Replacement

1. DRAIN MANUAL TRANSAXLE OIL 

   Torque: 39.2 N.m (400 kgf.cm, 29 ft.lbf) 

2. REMOVE FRONT WHEELS 
3. REMOVE ENGINE UNDER COVER LH 
4. REMOVE ENGINE UNDER COVER RH 
5. DRAIN TRANSAXLE OIL 
6. REMOVE FRONT DRIVE SHAFT ASSY LH (See  AXLE SHAFTS  ). 

   SST 09520-01010, 09520-24010 (09520-32040)

7. REMOVE FRONT DRIVE SHAFT ASSY RH (See  AXLE SHAFTS  ). 

   SST 09520-01010, 09520-24010 (09520-32040)

8. REMOVE TRANSAXLE CASE OIL SEAL 
   1. Using SST, remove the transaxle case oil seal.

      SST 09308-00010

   Fig 1: Removing Transaxle Case Oil Seal

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE TRANSMISSION CASE OIL SEAL 
   1. Using SST, remove the transmission case oil seal.

      SST 09308-00010

   Fig 2: Removing Transmission Case Oil

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. INSTALL TRANSAXLE CASE OIL SEAL 
    1. Coat a new oil seal lip with MP grease.
    2. Using SST and a hammer, install the transaxle case oil seal.

       SST 09554-14010, 09950-70010 (09951-07200)

       Drive in depth: 1.9 +/- 0.3 mm (0.075 +/- 0.012 in.) 

       NOTE: Be careful not to damage the oil seal lip.
    Fig 3: Installing Transaxle Case Oil Seal

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. INSTALL TRANSMISSION CASE OIL SEAL 
    1. Coat a new oil seal lip with MP grease.
    2. Using SST and a hammer, install the transmission case oil seal.

       SST 09554-14010, 09950-70010 (09951-07200)

       Drive in depth: 9.9 +/- 0.3 mm (0.390 +/- 0.012 in.) 

       NOTE: Be careful not to damage the oil seal lip.
    Fig 4: Installing Transmission Case Oil Seal

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. INSTALL FRONT DRIVE SHAFT ASSY LH (See  AXLE SHAFTS  ). 
13. INSTALL FRONT DRIVE SHAFT ASSY RH (See  AXLE SHAFTS  ). 
14. INSTALL FRONT WHEELS 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

15. ADD MANUAL TRANSAXLE OIL 

    Oil grade: API GL-4 or GL-5 

    Viscosity: SAE 75 W-90 

    Capacity: 1.9 liters (2.0 US qts, 1.7 Imp. qts) 

    Torque: 39.2 N.m (400 kgf.cm, 29 ft.lbf) 

    Fig 5: Inspecting Oil Surface

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. INSPECT AND ADJUST MANUAL TRANSAXLE OIL (See  ON-VEHICLE INSPECTION  ). 
17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See  FRONT WHEEL ALIGNMENT PROCEDURES  ). 
18. CHECK ABS SPEED SENSOR SIGNAL (See  PRE-CHECK  ). 

HINT:

COMPONENTS: See COMPONENTS 

1. REMOVE FLOOR SHIFT LEVER KNOB SUB-ASSY 
2. REMOVE CONSOLE PANEL UPPER (See  CONSOLE PANEL UPPER  ) 
3. REMOVE PARKING BRAKE HOLE COVER SUB-ASSY (See  PARKING BRAKE HOLE COVER SUB-ASSY 
4. REMOVE CONSOLE BOX SUB-ASSY REAR (See  CONSOLE BOX SUB-ASSY REAR 
5. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
   1. Separate the end of the shift cable from the shift lever assembly.
      Fig 1: Disconnecting End Of The Shift Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a screwdriver, release the cable outer spring.
   3. Turn the lock, separate the shift cable from the shift lever retainer.
   Fig 2: Locating Cable Outer Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT 
   1. Separate the end of the select cable from the shift lever assembly.
      Fig 3: Disconnecting End Of The Select Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   2. Using a screwdriver, release the cable outer spring.
   3. Turn the lock, separate the select cable from the shift lever retainer.
   Fig 4: Disconnecting Cable Outer Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE FLOOR SHIFT LEVER ASSY 
   1. Remove the 4 bolts and shift lever assembly.
   Fig 5: Removing Shift Lever Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. INSTALL FLOOR SHIFT LEVER ASSY 
   1. Install the shift lever assembly with the 4 bolts.

      Torque: 12 N.m (120 kgf.cm, 9 ft.lbf) 

   Fig 6: Installing Shift Lever Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
   1. Connect the shift cable to the retainer of shift lever assembly, turn the lock.
      NOTE: The projecting part of the lock should face upward when the shift cable is installed.
   2. Install the cable outer spring to the lock.
      NOTE: Make sure that after installation the cable outer spring is moved to the place shown in the illustration.
      Fig 7: Connecting Shift Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Connect the end of the shift cable to the shift lever assembly.
   Fig 8: Connecting End Of The Shift Cable

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT 
    1. Connect the select cable to the retainer of shift lever assembly, turn the lock.
       NOTE: The projecting part of the lock should face upward when the select cable is installed.
    2. Install the cable outer spring to the lock.
       NOTE: Make sure that after installation the cable outer spring is moved to the place shown in the illustration.
       Fig 9: Connecting Select Cable

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the end of the select cable to the shift lever assembly.
    Fig 10: Connecting End Of The Select Cable

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

COMPONENTS: See COMPONENTS 

1. REMOVE AIR CONDITIONER UNIT ASSY (See  OVERHAUL  ). 

   HINT:

   Refer to the instructions for removal of the air conditioner unit assembly.

2. SEPARATE AIR BAG SENSOR ASSY CENTER 
   1. Remove the 3 bolts, separate the airbag sensor assembly center.
3. REMOVE EXHAUST PIPE ASSY (See  REMOVAL & INSTALLATION, AND DISASSEMBLY & REASSEMBLY  ). 
4. REMOVE FRONT FLOOR HEAT INSULATOR NO. 1 
   1. Remove the 3 nuts and heat insulator No. 1.
5. REMOVE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
   1. Remove the clip and washer, separate the top of the shift cable from the transaxle.
   2. Remove the clip, separate the shift cable from the control cable bracket.
      Fig 1: Removing Clip And Washer

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Remove the 2 nuts and clamp.
      Fig 2: Removing Nuts And Clamps

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Using a screwdriver, release the cable outer spring.
   5. Turn the lock, separate the shift cable from the shift lever retainer.
      Fig 3: Disconnecting Cable Outer Spring

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   6. Separate the end of the shift cable from the shift lever assembly.
      Fig 4: Disconnecting End Of The Shift Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   7. Remove the 2 bolts and retainer from the floor.
   8. Pull out the control cable assembly from the floor.
      Fig 5: Removing 2 Bolts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   9. Remove the retainer from the grommet.
   Fig 6: Removing Retainer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. INSTALL FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
   1. Put the control cable assembly through the floor hole and retainer.
   2. Install the retainer to the grommet.
      NOTE: Fit 4 projections of the grommet into 4 holes of the retainer.
      Fig 7: Installing Retainer

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Install the control cable assembly with the 2 bolts.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

      Fig 8: Installing Control Cable Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Connect the end of the shift cable to the shift lever assembly.
      Fig 9: Connecting End Of The Shift Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   5. Connect the shift cable to the retainer of shift lever assembly, turn the lock.
      NOTE: The projecting part of the lock should face upward when the shift cable is installed.
   6. Install the cable outer spring to the lock.
      NOTE: Make sure that after installation the cable outer spring is moved to the place shown in the illustration.
      Fig 10: Connecting Shift Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   7. Install the clamp with the 2 nuts.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

      Fig 11: Installing Clamp

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   8. Connect the shift cable to the control cable bracket, install a new clip.
   9. Connect the shift cable to the transaxle, install the washer and clip.
   Fig 12: Installing Washer And Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. INSTALL FRONT FLOOR HEAT INSULATOR NO. 1 
   1. Install the heat insulator No. 1 with the 3 nuts.

      Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

8. INSTALL EXHAUST PIPE ASSY (See  REMOVAL & INSTALLATION, AND DISASSEMBLY & REASSEMBLY  ). 
9. CONNECT AIR BAG SENSOR ASSY CENTER 
   1. Install the airbag sensor assembly center with the 3 bolts.

      Torque: 17.5 N.m (178 kgf.cm, 13 ft.lbf) 

10. INSPECT SRS WARNING LIGHT (See  AIR BAG RESTRAINT SYSTEMS  ). 

HINT:

COMPONENTS: See COMPONENTS 

1. REMOVE AIR CONDITIONER UNIT ASSY (See  OVERHAUL  ). 

   HINT:

   Refer to the instructions for removal of the air conditioner unit assembly.

2. SEPARATE AIR BAG SENSOR ASSY CENTER 
   1. Remove the 3 bolts, separate the airbag sensor assembly center.
3. REMOVE EXHAUST PIPE ASSY (See  REMOVAL & INSTALLATION, AND DISASSEMBLY & REASSEMBLY REMOVAL & INSTALLATION AND DISASSEMBLY & REASSEMBLY  ) 
4. REMOVE FRONT FLOOR HEAT INSULATOR NO. 1 
   1. Remove the 3 nuts and heat insulator No. 1.
5. REMOVE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT 
   1. Remove the clip and washer, separate the top of the select cable from the transaxle.
   2. Remove the clip, separate the select cable from the control cable bracket.
      Fig 1: Removing Clip And Washer

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Remove the 2 nuts and clamp.
      Fig 2: Locating Nuts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Using a screwdriver, release the cable outer spring.
   5. Turn the lock, separate the select cable from the shift lever retainer.
      Fig 3: Disconnecting Cable Outer Spring

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   6. Separate the end of the select cable from the shift lever assembly.
      Fig 4: Disconnecting Select Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   7. Remove the 2 bolts and retainer from the floor.
   8. Pull out the control cable assembly from the floor.
      Fig 5: Locating 2 Bolts

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   9. Remove the retainer from the grommet.
   10. Remove the select cable from the grommet.
   Fig 6: Removing Retainer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. INSTALL FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT 
   1. Install the select cable to the grommet.
   2. Install the retainer to the grommet.
      NOTE: Fit 4 projections of the grommet into 4 holes of the retainer.
      Fig 7: Installing Select Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   3. Install the control cable assembly with the 2 bolts.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

      Fig 8: Installing Control Cable Assembly

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   4. Connect the end of the select cable to the shift lever assembly.
      Fig 9: Connecting End Of The Select Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   5. Connect the select cable to the retainer of shift lever assembly, turn the lock.
      NOTE: The projecting part of the lock should face upward when the select cable is installed.
   6. Install the cable outer spring to the lock.
      NOTE: Make sure that after installation the cable outer spring is moved to the place shown in the illustration.
      Fig 10: Connecting Select Cable

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   7. Install the clamp with the 2 nuts.

      Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

      Fig 11: Install Clamp

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   8. Connect the select cable to the control cable bracket, install a new clip.
   9. Connect the select cable to the transaxle, install the washer and clip.
   Fig 12: Installing Washer And Clip

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. INSTALL FRONT FLOOR HEAT INSULATOR NO. 1 
   1. Install the heat insulator No. 1 with the 3 nuts.
8. INSTALL EXHAUST PIPE ASSY (See  REMOVAL & INSTALLATION, AND DISASSEMBLY & REASSEMBLY  ). 
9. CONNECT AIR BAG SENSOR ASSY CENTER 
   1. Install the airbag sensor assembly center with the 3 bolts.

      Torque: 17.5 N.m (178 kgf.cm, 13 ft.lbf) 

10. INSPECT SRS WARNING LIGHT (See  AIR BAG RESTRAINT SYSTEMS  ). 

HINT:

COMPONENTS: See COMPONENTS 

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
2. REMOVE FRONT WHEELS 
3. REMOVE ENGINE UNDER COVER LH 
4. REMOVE ENGINE UNDER COVER RH 
5. REMOVE EXHAUST PIPE (See  REMOVAL & INSTALLATION, AND DISASSEMBLY & REASSEMBLY  ). 
6. DRAIN TRANSAXLE OIL 
7. REMOVE HOOD SUB-ASSY 
8. REMOVE CYLINDER HEAD COVER NO. 2 
9. REMOVE AIR CLEANER ASSY 
10. REMOVE BATTERY CLAMP SUB-ASSY 
11. REMOVE BATTERY 
12. REMOVE BATTERY TRAY 
13. REMOVE BATTERY CARRIER 
    1. Remove the 4 bolts and battery carrier.
    Fig 1: Removing Battery Carrier

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. REMOVE CRUISE CONTROL ACTUATOR ASSY (W/CRUISE CONTROL) (See  CRUISE CONTROL ACTUATOR ASSY  ). 
15. DISCONNECT WIRE HARNESS 
    1. Disconnect the wire harness clamp.
    2. Remove the 2 bolts and disconnect the 2 wire harness brackets.
       Fig 2: Disconnecting Wire Harness Clamp

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and 2 ground cables.
    Fig 3: Removing 2 Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. DISCONNECT CONNECTOR 
    1. Disconnect the back-up lamp switch connector.
       Fig 4: Disconnecting Back-Up Lamp

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o ABS:

       Disconnect the speed sensor connector.

    Fig 5: Disconnecting Speed Sensor Connector

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. SEPARATE CLUTCH RELEASE CYLINDER ASSY 
    1. Remove the 5 bolts, separate the release cylinder assembly with clutch piping from the transaxle.
    Fig 6: Locating Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
18. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
    1. Remove the clip, washer and disconnect the shift cable from the transaxle.
    2. Remove the clip and disconnect the shift cable from the bracket.
    Fig 7: Removing Clip

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
19. SEPARATE FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT 
    1. Remove the clip, washer and disconnect the select cable from the transaxle.
    2. Remove the clip and disconnect the select cable from the bracket.
    Fig 8: Disconnecting Select Cable

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
20. REMOVE STARTER ASSY 
    1. Remove the nut and disconnect the starter wire.
    2. Disconnect the connector.
    3. Remove the 2 bolts and starter assembly.
    Fig 9: Disconnecting Starter Wire

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
21. SEPARATE STEERING INTERMEDIATE SHAFT (See  OVERHAUL  ). 
22. REMOVE FRONT DRIVE SHAFT ASSY LH (See  AXLE SHAFTS  ). 

    SST 09520-01010, 09520-24010 (09520-32040)

23. REMOVE FRONT DRIVE SHAFT ASSY RH 

    HINT:

    Remove the RH side by the same procedures as LH side.

    SST 09520-01010, 09520-24010 (09520-32040)

24. SEPARATE RETURN TUBE SUB-ASSY (See  OVERHAUL  ). 

    SST 09023-12700

25. SEPARATE PRESSURE FEED TUBE ASSY (See  OVERHAUL  ). 
26. SUSPEND ENGINE ASSY 
    1. Remove the 2 PCV hoses.
    2. Install the 2 hangers in the correct direction.

       Parts No.: 

       Engine hanger: 12281-22021 

       No. 1 engine hanger: 12281-15040 

       Bolt: 91512-B1016 

       Torque: 38 N.m (387 kgf.cm, 28 ft.lbf) 

    3. Attach the engine chain hoist to the hangers.
       CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.
    Fig 10: Attaching Engine Chain Hoist To Hangers

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
27. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSY (See  LOWER CONTROL ARM  ). 
28. SUPPORT MANUAL TRANSAXLE ASSY 
    1. Support the transaxle with a transmission jack.
29. REMOVE TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Remove the 5 bolts, nut and engine mounting insulator LH from the body.
    Fig 11: Removing Transverse Engine Mounting Insulator

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
30. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and engine mounting bracket LH from the transaxle.
    Fig 12: Removing 3 Bolts

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
31. REMOVE MANUAL TRANSAXLE ASSY 
    1. Remove the 6 bolts and transaxle from the engine.
    Fig 13: Remove Manual Transaxle Assembly

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
32. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the bolt, nut and engine mounting insulator FR from the engine mounting bracket FR.
    2. Remove the 2 bolts and engine mounting bracket FR from the transaxle.
    Fig 14: Removing Transverse Engine Mounting Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
33. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Remove the bolt and engine mounting insulator RR from the engine mounting bracket RR.
    2. Remove the 3 bolts and engine mounting bracket RR from the transaxle.
    Fig 15: Removing Engine Mounting Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
34. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the engine mounting bracket RR and 3 bolts to the transaxle.

       Torque: 64 N.m (653 kgf.cm, 47 ft.lbf) 

    2. Install the engine mounting insulator RR and bolt to the engine mounting bracket RR.

       Torque: 87 N.m (888 kgf.cm, 64 ft.lbf) 

    Fig 16: Installing RR Engine Mounting Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
35. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the engine mounting bracket FR and 2 bolts to the transaxle.

       Torque: 64 N.m (653 kgf.cm, 47 ft.lbf) 

    2. Install the engine mounting insulator FR, bolt and nut to the engine mounting bracket FR.

       Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

    Fig 17: Installing FR Engine Mounting Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
36. INSTALL MANUAL TRANSAXLE ASSY 
    1. Align the input shaft with the clutch disc and install the transaxle to the engine.
    2. Install the 6 bolts.

       Torque: 

       Bolt A: 64 N.m (650 kgf.cm, 47 ft.lbf) 

       Bolt B: 47 N.m (480 kgf.cm, 35 ft.lbf) 

       Bolt C: 23 N.m (230 kgf.cm, 17 ft.lbf) 

    Fig 18: Aligning Input Shaft With Clutch Disc

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
37. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET 
    1. Install the engine mounting bracket LH to the transaxle with the 3 bolts.

       Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

    Fig 19: Installing Engine Mounting Bracket

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
38. INSTALL TRANSVERSE ENGINE MOUNTING INSULATOR 
    1. Install the engine mounting insulator LH with the 5 bolts and nut.

       Torque: 

       Bolt A: 52 N.m (530 kgf.cm, 38 ft.lbf) 

       Bolt B: 80 N in (816 kgf.cm, 59 ft.lbf) 

    Fig 20: Installing Engine Mounting Insulator

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
39. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSY (See  LOWER CONTROL ARM  ). 

    SST 09670-00010

40. CONNECT STEERING INTERMEDIATE SHAFT (See  OVERHAUL  ). 
41. INSTALL COLUMN HOLE COVER SILENCER SHEET (See  OVERHAUL  ). 
42. CONNECT RETURN TUBE SUB-ASSY (See  OVERHAUL  ). 

    SST 09023-12700

43. CONNECT PRESSURE FEED TUBE ASSY (See  OVERHAUL  ). 

    SST 09023-12700

44. INSTALL FRONT DRIVE SHAFT ASSY LH (See  AXLE SHAFTS  ). 
45. INSTALL FRONT DRIVE SHAFT ASSY RH 

    HINT:

    Install the RH side by the same procedures as LH side.

46. INSTALL STARTER ASSY 
    1. Install the starter assembly and 2 bolts to the transaxle.

       Torque: 37 N.m (378 kgf.cm, 27 ft.lbf) 

    2. Connect the starter connector.
    3. Install the wire and nut to starter assembly.

       Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 

    Fig 21: Installing Starter Assembly

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
47. CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SHIFT 
    1. Connect the shift cable end, and install the washer and clip.
    Fig 22: Connecting Shift Cable

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
48. CONNECT FLOOR SHIFT CABLE TRANSMISSION CONTROL SELECT 
    1. Connect the select cable end, and install the washer and clip.
    Fig 23: Connecting Select Cable

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
49. CONNECT CLUTCH RELEASE CYLINDER ASSY 
    1. Install the release cylinder with the 5 bolts.

       Torque: 

       Bolt A: 25 N.m (250 kgf.cm, 19 ft.lbf) 

       Bolt B: 12 N.m (120 kgf.cm, 9 ft.lbf) 

       Bolt C: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    Fig 24: Installing Release Cylinder

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
50. CONNECT CONNECTOR 
    1. Connect the back-up lamp switch connector.
       Fig 25: Connecting Back-Up Lamp Switch Connector

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o ABS:

       Connect the speed sensor connector.

    Fig 26: Connecting Speed Sensor Connector

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
51. CONNECT WIRE HARNESS 
    1. Install the 2 wire harness clamps to the transaxle with the 2 bolts.

       Torque: 

       Bolt A: 25.5 N.m (260 kgf.cm, 19 ft.lbf) 

       Bolt B: 12.8 N.m (131 kgf.cm, 9 ft.lbf) 

       1. Connect the wire harness clamp.
       Fig 27: Installing Wire Harness

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 bolts and 2 ground cables.

       Torque: 13 N.m (133 kgf.cm, 10 ft.lbf) 

    Fig 28: Installing Ground Cables

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
52. INSTALL CRUISE CONTROL ACTUATOR ASSY (W/CRUISE CONTROL) (See  CRUISE CONTROL ACTUATOR ASSY  ). 
53. INSTALL BATTERY CARRIER 
    1. Install the battery carrier and 4 bolts.

       Torque: 13 N.m (133 kgf.cm, 10 ft.lbf) 

    Fig 29: Installing Battery Carrier

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
54. INSTALL BATTERY TRAY 
55. INSTALL BATTERY 
56. INSTALL BATTERY CLAMP SUB-ASSY 

    Torque: 

    Bolt: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

    Nut: 3.5 N.m (36 kgf.cm, 31 in.lbf) 

57. INSTALL AIR CLEANER ASSY 

    Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf) 

58. INSTALL CYLINDER HEAD COVER NO. 2 

    Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf) 

59. INSTALL HOOD SUB-ASSY 

    Torque: 13 N.m (133 kgf.cm, 10 ft.lbf) 

60. INSPECT HOOD SUB-ASSY 
61. ADJUST HOOD SUB-ASSY (See ). ADJUSTMENT 
62. ADD TRANSAXLE OIL (See  ON-VEHICLE INSPECTION  ). 
63. INSPECT TRANSAXLE OIL (See  ON-VEHICLE INSPECTION  ). 
64. BLEED POWER STEERING FLUID (See  ON-VEHICLE INSPECTION  ). 
65. INSTALL FRONT WHEELS 

    Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

66. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 
67. INSTALL EXHAUST PIPE (See  REMOVAL & INSTALLATION, AND DISASSEMBLY & REASSEMBLY  ). 
68. INSTALL ENGINE UNDER COVER LH 
69. INSTALL ENGINE UNDER COVER RH 
70. INSPECT FRONT WHEEL ALIGNMENT (See  FRONT WHEEL ALIGNMENT PROCEDURES  ). 
71. CHECK ABS SPEED SENSOR SIGNAL (See  PRE-CHECK  ).