Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   Fig 1: Shaping Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Leave the adhesive on the body as much as possible.
2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.
   NOTE: Even if all the adhesive has been removed, clean the body.

1. Remove the damaged No. 2 stoppers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
   Fig 2: Cleaning Removed Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Be careful not to damage the glass.
   • Do not touch the glass face after cleaning it.

Replace No. 1 Stoppers 

1. Remove the damaged stoppers.
   Fig 3: Aligning Body Notches With Stopper

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Cut off the old adhesive around the stopper installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body so that the notches on the body will align with the stoppers as shown in the illustration.
   NOTE: Make sure that the stoppers are installed facing the correct direction.

Attach new stoppers to the glass so that the ceramic notches on the glass will align with the stoppers as shown in the illustration.

Fig 4: Aligning Ceramic Notches On Glass With Stopper

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A: 

w/ No. 1 stopper: 7.7 +/- 0.5 (0.303 +/- 0.020 in.) 

w/o No. 1 stopper: 9.0 +/- 0.5 (0.354 +/- 0.020 in.) 

Install new dams with double-stick tape as shown in the illustration.

Fig 5: Installing Dams With Double-Stick Tape

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A: 7.0 mm (0.276 in.) 

1. Place the glass in the correct position.
Fig 6: Positioning Glass
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2. Check that all contacting parts of the glass rim are set perfectly even.
3. Place reference marks on the glass and body.
4. Remove the glass.

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 8: Coating Contact Surface Of Glass With Primer M

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
Fig 9: Coat Contact Surface Of Glass With Primer G
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   ADHESIVE TACKFREE TIME
   
   

   Temperature	Tackfree Time
   35 °C (95 °F)	15 minutes
   20 °C (68 °F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
   Fig 10: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Coat the glass with adhesive as shown in the illustration.

   A: 12.5 mm (0.492 in.) 

   B: 8.0 mm (0.315 in.) 

1. Install the glass, aligning the reference marks using a suction rubber.
   NOTE: Check to see that the stoppers are attached to the body correctly.
2. Lightly press the glass front surface for close contact.
   Fig 11: Aligning Reference Marks On Windshield Glass Using A Suction Rubber

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Correct insufficient or protruded adhesive agent using a spatula.
   Fig 12: Correcting Insufficient Or Protruded Adhesive Agent Using A Spatula

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Apply the adhesive agent up to the windshield glass edge.
4. Install a new windshield moulding to the windshield glass before the adhesive agent hardens.
   Fig 13: Removing Excessive Adhesive Agent

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Install the moulding, aligning the center of moulding with the center of body.
5. Remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   MINIMUM TIME PRIOR TO DRIVING THE VEHICLE
   
   

   Temperature	Minimum Time
   35 °C (95 °F)	1.5 hours
   20 °C (68 °F)	5 hours
   5 °C (41 °F)	24 hours

1. Operate the wiper motor once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to the positions as shown in the illustration.
   Fig 14: Adjusting Installation Positions Of Wiper Arms

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   A: 30 +/- 7.5 mm (1.8 +/- 0.295 in.) 

4. Torque the nuts.

   Torque: 32 N.m (323 kgf.cm, 23 ft.lbf) 

5. Install the 2 wiper arm head caps.