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Quarter Window Glass: Installation

  1. CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL 
    1. Using a knife, cut away any rough areas on the body.
      NOTE: Leave as much of the adhesive on the body as possible.
    2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.
    NOTE: Even if all the adhesive has been removed, clean the body.
    Fig 1: Shaping Contact Surface Of Adhesive On Body
    G02820066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CLEAN CONTACT SURFACE OF NEW GLASS 

    Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

    Fig 2: Cleaning Contact Surface Around Entire Glass Rim
    G02820067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Do not touch the glass face after cleaning it.
  3. COAT CONTACT SURFACE OF BODY WITH PRIMER "M" 

    Using a brush, coat Primer "M" to the exposed part of body on the vehicle side.

    Fig 3: Coating Primer "M" To Exposed Part Of Body
    G02820068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Let the primer coating dry for 3 minutes or more.
    • Do not coat Primer "M" to the adhesive.
    • Do not keep any of the opened Primer "M" for later use.
  4. COAT CONTACT SURFACE OF NEW GLASS WITH PRIMER "G" 
    1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer "G" as shown in Fig 4.
      Fig 4: Applying Primer "G" On Contact Surface
      G02820069Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
    NOTE:
    • Let the primer coating dry for 3 minutes or more.
    • Do not keep any of the opened Primer "G" for later use.
  5. APPLY ADHESIVE 
    1. Cut off the tip of the cartridge nozzle.

      Part No. 08850-00801 or equivalent. 

      NOTE: After cutting off the tip, use all adhesive within the time described in ADHESIVE USAGE TIME  table.
      ADHESIVE USAGE TIME

      Temperature Tackfree Time
      35°C (95°F) 15 Minutes
      20°C (68°F) 100 Minutes
      5°C (41°F) 8 Hours
    2. Load the cartridge into the sealer gun.
    3. Coat the new glass with adhesive as shown in Fig 5.

      Adhesive height: 12.0 mm (0.472 in.) 

      Adhesive width: 8.0 mm (0.315 in.) 

    Fig 5: Identifying Adhesive Coating Locations
    G02820070Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NEW GLASS 
    1. Install new glass to the body.
    2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
    NOTE: Take care not to drive the vehicle during the time described in MINIMUM DRIVING TIME SPECIFICATIONS  table.
    MINIMUM DRIVING TIME SPECIFICATIONS

    Temperature Minimum Time Prior To Driving The Vehicle
    35°C (95°F) 1.5 Hours
    20°C (68°F) 5 Hours
    5°C (41°F) 24 Hours
  7. INSPECT FOR LEAK AND REPAIR 
    1. Conduct a leak test after the hardening time has elapsed.
    2. Seal any leak with sealant.

      Part No. 08833-00030 or equivalent. 

  8. INSTALL ROOF SIDE RAIL WEATHERSTRIP 
    1. Apply the caulking sponge to the roof side rail weatherstrip.
    2. Install the roof side rail weatherstrip with the 4 clips.
    3. Fig 6: Installing Roof Side Rail Weatherstrip
      G02820071Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL ROOF SIDE INNER GARNISH 
    1. Install the roof side inner garnish and clip.
    2. Install the coat hook with the screw.
      Fig 7: Installing Roof Side Inner Garnish & Coat Hook
      G02820072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front seat outer belt shoulder anchor with the bolt.

      Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

  10. INSTALL QUARTER TRIM PANEL 
    1. Install the quarter trim panel.
    2. Install and close the 2 screw covers of the rear assist grip.
    3. Fig 8: Installing Rear Assist Grip
      G02820073Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the rear assist grip with the 2 screws.
  11. INSTALL REAR SEATBACK SIDE HINGE 

    Install the hinge with the bolt.

    Torque: 19 N.m (194 kgf.cm, 14 ft.lbf) 

  12. INSTALL REAR SEATBACK  See INSTALLATION .
  13. INSTALL REAR SEAT CUSHION  See INSTALLATION .
  14. INSTALL FRONT PILLAR GARNISH 

    Install the front pillar garnish to the body.

  15. INSTALL FRONT DOOR OPENING COVER 
    Fig 9: Installing Front Door Opening Cover
    G02820074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL FRONT DOOR SCUFF PLATE 

    Install the front door scuff plate to the body.

    Fig 10: Identifying Front Door Scuff Plate
    G02820075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002