Quarter Window Glass: Installation
- CLEAN AND SHAPE CONTACT SURFACE OF BODY PANEL
- Using a knife, cut away any rough areas on the body.NOTE: Leave as much of the adhesive on the body as possible.
- Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.
NOTE: Even if all the adhesive has been removed, clean the body. - Using a knife, cut away any rough areas on the body.
- CLEAN CONTACT SURFACE OF NEW GLASS
Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE: Do not touch the glass face after cleaning it. - COAT CONTACT SURFACE OF BODY WITH PRIMER "M"
Using a brush, coat Primer "M" to the exposed part of body on the vehicle side.
NOTE:- Let the primer coating dry for 3 minutes or more.
- Do not coat Primer "M" to the adhesive.
- Do not keep any of the opened Primer "M" for later use.
- COAT CONTACT SURFACE OF NEW GLASS WITH PRIMER "G"
- Using a brush or sponge, coat the edge of the glass and the contact surface with Primer "G" as shown in Fig 4.
- When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:- Let the primer coating dry for 3 minutes or more.
- Do not keep any of the opened Primer "G" for later use.
- APPLY ADHESIVE
- Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent.
NOTE: After cutting off the tip, use all adhesive within the time described in ADHESIVE USAGE TIME table.ADHESIVE USAGE TIMETemperature Tackfree Time 35°C (95°F) 15 Minutes 20°C (68°F) 100 Minutes 5°C (41°F) 8 Hours - Load the cartridge into the sealer gun.
- Coat the new glass with adhesive as shown in Fig 5.
Adhesive height: 12.0 mm (0.472 in.)
Adhesive width: 8.0 mm (0.315 in.)
- Cut off the tip of the cartridge nozzle.
- INSTALL NEW GLASS
- Install new glass to the body.
- Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in MINIMUM DRIVING TIME SPECIFICATIONS table.MINIMUM DRIVING TIME SPECIFICATIONSTemperature Minimum Time Prior To Driving The Vehicle 35°C (95°F) 1.5 Hours 20°C (68°F) 5 Hours 5°C (41°F) 24 Hours - INSPECT FOR LEAK AND REPAIR
- Conduct a leak test after the hardening time has elapsed.
- Seal any leak with sealant.
Part No. 08833-00030 or equivalent.
- INSTALL ROOF SIDE RAIL WEATHERSTRIP
- Apply the caulking sponge to the roof side rail weatherstrip.
- Install the roof side rail weatherstrip with the 4 clips.
- INSTALL ROOF SIDE INNER GARNISH
- Install the roof side inner garnish and clip.
- Install the coat hook with the screw.
- Install the front seat outer belt shoulder anchor with the bolt.
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
- INSTALL QUARTER TRIM PANEL
- Install the quarter trim panel.
- Install and close the 2 screw covers of the rear assist grip.
- Install the rear assist grip with the 2 screws.
- INSTALL REAR SEATBACK SIDE HINGE
Install the hinge with the bolt.
Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
- INSTALL REAR SEATBACK See INSTALLATION .
- INSTALL REAR SEAT CUSHION See INSTALLATION .
- INSTALL FRONT PILLAR GARNISH
Install the front pillar garnish to the body.
- INSTALL FRONT DOOR OPENING COVER
- INSTALL FRONT DOOR SCUFF PLATE
Install the front door scuff plate to the body.