Back Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave as much of the adhesive on the body as possible.
2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.
Fig 1: Shaping Contact Surface Of Adhesive
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1. Remove the damaged No. 2 stoppers.
2. Using a scraper, remove the adhesive sticking to the glass.
Fig 2: Removing Adhesive Sticking To Glass
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3. Clean the glass with cleaner.

1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stoppers installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the body with the notches on the body aligned with the stoppers as shown in Fig 3.

Fig 3: Attaching Stoppers To Body

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Attach new stoppers to the glass with the ceramic notches on the glass aligned with the stoppers as shown in Fig 4.

Fig 4: Attaching Stoppers To Glass

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Install new back window outside molding to the back window glass as shown in Fig 5.

Fig 5: Installing Back Window Outside Molding

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
Fig 6: Placing Reference Marks Between Glass & Body
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4. Remove the glass.

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Cleaning Contact Surface Around Entire Glass Rim

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Using a brush, coat Primer "M" to the exposed part of body on the vehicle side.

Fig 8: Coating Primer "M" To Exposed Part Of Body

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer "G" as shown in Fig 9.
Fig 9: Applying Primer "G" On Contact Surface Of Glass
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2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent. 

   NOTE: After cutting off the tip, use all adhesive within the time described in ADHESIVE DRYING TIME SPECIFICATIONS  table.
   ADHESIVE DRYING TIME SPECIFICATIONS
   
   

   Temperature	Tackfree Time
   35°C (95°F)	15 Minutes
   20°C (68°F)	100 Minutes
   5°C (41°F)	8 Hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 10.
   Fig 10: Applying Adhesive In Specific Area

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   A: 12.0 mm (0.472 in.) 

   B: 8.0 mm (0.315 in.) 

1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
   NOTE: Confirm that the molding is attached to the body panel as shown in Fig 12.
   Fig 11: Positioning Glass So Reference Marks Are Lined Up

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   Fig 12: Confirming Molding Is Attached To Body Panel

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2. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent. 

1. Install the upper back trim.
2. Install the rear seat outer belt LH and RH with the 2 bolts.

   Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

Install the room partition board with the 7 clips.

Fig 13: Installing Room Partition Board

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1. Push the package tray trim rearward to install it.
2. Install the 3 clips.
3. CANADA:

   Install the 3 CRS tether anchor covers and brackets.

   Torque: 21 N.m (210 kgf.cm, 15 ft.lbf) 

INSTALL HIGH-MOUNTED STOP LIGHT 

1. Connect the connector.
2. Push on the both sides of the cover to engage the claws by your hand and install the cover as shown in Fig 14.
   Fig 14: Engaging High-Mounted Stop Light Cover Claws

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1. Install the roof side inner garnish and clip.
2. Install the coat hook with the screw.
Fig 15: Installing Coat Hook
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3. Install the front seat belt shoulder anchor with the bolt.

   Torque: 42 N.m (430 kgf.cm, 31 ft.lbf) 

4. Employ the same manner described above to the other side.

1. Install the quarter trim panel.
2. Install the rear assist grip with the 2 screws.
Fig 16: Installing Rear Assist Grip
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3. Install and close the 2 screw covers of the rear assist grip.
4. Employ the same manner described above to the other side.

1. Install the front door scuff plate to the body.
   Fig 17: Installing Front Door Scuff Plate

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2. Employ the same manner described above to the other side.

Install the 2 hinges with the 2 bolts.

Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)