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Ignition Switch & Key Unlock Warning Switch: Inspection

  1. INSPECT IGNITION SWITCH CONTINUITY 
    Fig 1: Identifying Ignition Switch And Terminals
    G02819608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    INSPECTING IGNITION SWITCH CONTINUITY

    Switch Position Tester Connection Specified Condition
    LOCK - No Continuity
    ACC 2 - 3 Continuity
    ON 2 - 3 - 4
    6 - 7
    Continuity
    START 1 - 2 - 4
    6 - 7 - 8
    Continuity

    If continuity is not as specified, replace the switch.

  2. INSPECT KEY UNLOCK WARNING SWITCH CONTINUITY 
    Fig 2: Identifying Key Unlock Warning Switch And Terminal
    G02819609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    INSPECTING KEY UNLOCK WARNING SWITCH CONTINUITY

    Switch Position Tester Connection Specified Condition
    OFF (Key Removed) - No Continuity
    ON (Key Set) 1 - 2 Continuity

    If continuity is not as specified, replace the switch.

  3. Key unlock warning system: 

    INSPECT INTEGRATION RELAY OPERATION 

    1. Connect the positive (+) lead from the battery to terminal 1.
    2. Fig 3: Checking Integration Relay Operation (Buzzer Sounds)
      G02819610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the negative (-) lead from the battery to terminals 5, 6 and 10.
    4. Check that the buzzer sounds.
    5. Disconnect the negative (-) lead from the battery to terminal 6.
    6. Fig 4: Checking Integration Relay Operation (Buzzer Stops)
      G02819611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Check that the buzzer stops sounding.
    8. Connect the negative (-) lead from the battery to terminal 6.
      Fig 5: Checking Integration Relay Operation (Buzzer Stops)
      G02819612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Disconnect the negative (-) lead from the battery to terminal 5.
    10. Check that the buzzer stops sounding.

    If operation is not as specified, replace the relay.

  4. INSPECT INTEGRATION RELAY CIRCUIT 
    1. Remove the relay from the junction block No. 1 and inspect the connector on the junction block side.
      Fig 6: Inspecting Integration Relay Circuit Terminal
      G02819613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      SPECIFIED CONDITION

      Tester connection Condition Specified condition
      4 - Ground Passenger's door courtesy switch OFF (Door closed) No continuity
      4 - Ground Passenger's door courtesy switch ON (Door opened) Continuity
      5 - Ground Key unlock warning switch OFF No continuity
      5 - Ground Key unlock warning switch ON Continuity
      6 - Ground Driver's door courtesy switch OFF (Door closed) No continuity
      6 - Ground Driver's door courtesy switch ON (Door opened) Continuity
      8 - Ground Driver's buckle switch ON (Seat belt unfastened) Continuity
      8 - Ground Driver's buckle switch OFF (Seat belt fastened) No continuity
      10 - Ground Constant Continuity
      1 - Ground 2 - Ground Constant Battery positive voltage
      7 - Ground 9 - Ground Ignition switch LOCK or ACC No voltage
      7 - Ground 9 - Ground Ignition switch ON Battery positive voltage
    2. Disconnect the connector from the integration relay and inspect the connectors on the wire harness side.
    Fig 7: Identifying A And B Connector Terminal
    G02819614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SPECIFIED CONDITION

Tester connection Condition Specified condition
A1 - A13 A13 - A14 Constant Continuity
A6 - Ground Driver's and passenger's door key lock and unlock switch OFF or UNLOCK No continuity
A6 - Ground Driver's or passenger's door key lock and unlock switch LOCK Continuity
A7 - Ground Driver's door key lock and unlock switch OFF or LOCK No continuity
A7 - Ground Driver's door key lock and unlock switch UNLOCK Continuity
A8 - Ground Passenger's door unlock detection switch OFF (Door locked) No continuity
A8 - Ground Passenger's door unlock detection switch ON (Door unlocked) Continuity
A9 - Ground Door lock manual switch OFF or LOCK No continuity
A9 - Ground Door lock manual switch UNLOCK Continuity
A10 - Ground Door lock manual switch OFF or UNLOCK No continuity
A10 - Ground Door lock manual switch LOCK Continuity
A11 - Ground No one in passenger's seat No continuity
A11 - Ground Someone in passenger's seat Continuity
A12 - Ground Passenger's seat belt buckle switch OFF No continuity
A12 - Ground Passenger's seat belt buckle switch ON Continuity
A15 - Ground Constant Continuity
A19 - Ground Passenger's door key lock and unlock switch OFF or LOCK No continuity
A19 - Ground Passenger's door key lock and unlock switch UNLOCK Continuity
A20 - Ground Passenger's door courtesy switch OFF (Door closed) No continuity
A20 - Ground Passenger's door courtesy switch ON (Door opened) Continuity
A21 - Ground Driver's door unlock detection switch OFF (Door locked) No continuity
A21 - Ground Driver's door unlock detection switch ON (Door unlocked) Continuity
B1 - Ground Light control switch OFF No continuity
B1 - Ground Light control switch TAIL or HEAD Continuity
B3 - Ground Dimmer switch Flash Continuity
B3 - Ground Dimmer switch except Flash No continuity
B4 - Ground Light control switch HEAD Continuity
B4 - Ground Light control switch except HEAD No continuity
A25 - Ground Constant Battery positive voltage
B2 - Ground Constant Battery positive voltage

If the circuit is as specified, replace the relay with a new one. If the circuit is not as specified, inspect the circuits connected to other parts.