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Home >> Toyota >> 2003 >> Avalon XL >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Servicing - A/T >> Removal & Installation >> Valve Body Assembly >> Installation

Valve Body Assembly: Installation

  1. Install shift solenoid valves.
    1. Coat 2 NEW "O" rings with ATF and install them to the shift solenoid valve SL.
    2. Install the shift solenoid valve SL with the bolt. See Fig 13. Tighten bolt to specification. See TORQUE SPECIFICATIONS .
    3. Install the shift solenoid valve SLN with the bolt. See Fig 14. Tighten bolt to specification. See TORQUE SPECIFICATIONS .
    4. Coat 2 NEW "O" rings with ATF and install them to the shift solenoid valve No. 1 and No. 2.
    5. Install the shift solenoid valve No. 1 and No. 2 with the 3 bolts. See Fig 12. Tighten bolts to specification. See TORQUE SPECIFICATIONS .
  2. Install NEW 2nd brake apply gasket. See Fig 11.
  3. Install valve body to transaxle case. See Fig 10.
      CAUTION: Be careful not to entangle the solenoid wire.
    1. While holding the cam down with your hand, slip the cable end into the slot.
    2. Hand tighten the valve body with the 9 bolts (A, B, C and D). See Fig 9. Then, tighten bolts to specification. See TORQUE SPECIFICATIONS .
  4. CAUTION: Be careful not to bend or damage the pipe.
  5. Using a plastic hammer, install the B3 pipe into the position indicated in the illustration. See Fig 8.
  6. Install the connector clamp and bolt (B) and oil pipe retainer and bolt (A). See Fig 7. Tighten bolts to specification. See TORQUE SPECIFICATIONS .
  7. Install manual valve body. See Fig 6.
    1. Align the manual valve body with the pin on the manual shaft lever.
    2. Lower the manual valve body into place.
    3. Hand tighten the 5 bolts (A and B) first, and then tighten bolts to specification. See TORQUE SPECIFICATIONS .
  8. Install detent spring and oil pipe. See Fig 5.
    1. Place the detent springs on the manual valve body and hand tighten the 2 bolts (A and B), then tighten to specification. See TORQUE SPECIFICATIONS .
    2. Check that the manual valve lever is touching the center of the detent spring tip roller.
    3. CAUTION: Be careful not to bend or damage the oil pipe.
    4. Using a plastic hammer, install the oil pipe into the position.
    5. Install the oil pipe bolt (C). Tighten bolt to specification. See TORQUE SPECIFICATIONS .
    6. Connect 3 solenoid connectors. See Fig 4.
    7. CAUTION: Be careful not to bend or damage the oil pipes.
    8. Using a plastic hammer, install the 5 oil pipes into the positions.
  9. Install the oil strainer retaining bolts (B) and apply pipe bracket bolts (A) with the 6 bolts. See Fig 2. Tighten bolts to specification. See TORQUE SPECIFICATIONS .
  10. CAUTION: Make sure that the magnets do not interfere with the oil pipes.
  11. Install the 3 magnets in the indentations of the oil pan, as shown in the illustration. See Fig 1.
  12. Install the oil pan and a NEW gasket. Hand tighten the 17 bolts, then tighten bolts to specification. See TORQUE SPECIFICATIONS .
  13. Install a NEW oil drain plug gasket and drain plug. Tighten drain plug to specification. See TORQUE SPECIFICATIONS .
  14. Fill transaxle with ATF and check fluid level. See DRAINING & REFILLING  in LUBRICATION.
  15. Lower the vehicle.
Fig 1: Locating Oil Pan Magnets
G00288224Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Removing & Installing Oil Filter & Apply Pipe Bracket Bolts
G00134944Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 3: Removing & Installing Oil Pipes
G00132051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 4: Removing & Installing Solenoid Connectors
G00288222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 5: Removing & Installing Detent Spring & Oil Pipe
G00288225Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 6: Removing & Installing Manual Valve Body
G00288226Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 7: Removing & Installing Connector Clamp & Oil Pipe Retainer Bolt
G00288227Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 8: Removing B3 Apply Pipe
G00288232Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 9: Removing & Installing Valve Body Assembly
G00134904Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 10: Removing & Installing Throttle Cable
G00288228Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 11: Locating 2nd Brake Apply Gasket
G00057556Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 12: Removing & Installing Shift Solenoid Valves No. 1, No. 2 & Retainer
G00134901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 13: Removing & Installing Shift Solenoid Valve SL
G00134902Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 14: Removing & Installing Shift Solenoid Valve SLN
G00134903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002