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Abs PRECHARGE Pump: Removal

  1. REMOVE AIR CLEANER CASE WITH AIR CLEANER HOSE 
  2. REMOVE MASTER CYLINDER (See  MASTER CYLINDER  ) 
  3. DISCONNECT PRECHARGE PUMP CONNECTOR 
  4. REMOVE PRECHARGE PUMP ASSEMBLY 
    1. Remove the 3 bolts and precharge pump assembly.
      Fig 1: Removing Precharge Pump Assembly
      G02818210Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 19 N.m (195 kgf.cm, 14 ft.lbf) 

    2. Using SST, disconnect the 2 brake lines from the precharge pump.
      Fig 2: Disconnecting Brake Lines Using SST
      G02818211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09751-36011

      Torque: 

      10 mm nut: 15 N.m (155 kgf.cm, 11 ft.lbf) 

      12 mm nut: 20 N.m (200 kgf.cm, 15 ft.lbf) 

  5. REMOVE PRECHARGE PUMP 
    1. Remove the 2 nuts, 2 bolts and precharge pump from the pump bracket.
      Fig 3: Removing Precharge Pump
      G02818212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 

      Nut: 13 N.m (130 kgf.cm, 9 ft.lbf) 

      Bolt: 8.0 N.m (82 kgf.cm, 71 in..lbf) 

    2. Remove the 2 holders, 2 collars, 2 washers and 4 cushions.
  6. REMOVE MASTER CYLINDER PRESSURE SENSOR 
    1. Place the precharge pump in a vise with a cloth shown in the illustration on the left.
    2. Using 30 mm deeper socket wrench, remove the master cylinder pressure sensor, O-ring and spacer.
      Fig 4: Removing Master Cylinder Pressure Sensor
      G02818213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 81 N.m (830 kgf.cm, 60 ft.lbf)