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Quarter Window ASSY RR LH: Replacement

NOTE:
  • The installation is in the reverse order of the removal. However, when there is a special point concerning the installation, it is indicated.
  • On the LH side, use the same procedures as on the RH side.
  1. REMOVE REAR SEAT CUSHION ASSY LH (See  REAR SEAT ASSY  ) 
  2. REMOVE REAR SEAT BACK ASSY LH (See  REAR SEAT ASSY  ) 
  3. REMOVE ROOF SIDE GARNISH ASSY INNER LH (See  ROOF HEADLINING  ) 
    1. Remove the deck board.
    2. Remove the deck board assy.
    3. Remove the rear floor mat support plate.
    4. Remove the back door weatherstrip.
    5. Remove the rear door scuff plate LH.
    6. Remove the rear door opening trim weatherstrip LH.
    7. Remove the luggage hold belt striker assy, (h) Remove deck trim cover rear.
    8. Remove the deck floor box LH
    9. Remove deck trim side panel assy LH.
    10. Remove the quarter trim cover RH.
    11. Remove the tonneau cover hook B.
    12. Remove the roof side garnish assy inner LH.
    4. NOTE:

    Apply protective tape to the outer surface to prevent the surface from being scratched.

    Fig 1: Apply Protective Tape To Outer Surface To Prevent Surface From Being Scratched
    G02813952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE QUARTER WINDOW ASSY RR LH 
    1. Disconnect the connectors.
    2. Pass a piano wire through between the body and glass from the interior.
      Fig 2: Passing Piano Wire Through Between Body And Glass From Interior
      G02813951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Tie both wire ends to wooden blocks or similar objects.
      NOTE:
      • When separating the glass, take care not to damage the paint and the interior and exterior ornaments.
      • To prevent scratching the safety pad when removing the glass, place a plastic sheet between the piano wire and safety pad.
      4. NOTE: Leave as much adhesive on the body as possible when removing the glass.
    4. Cut off the adhesive by pulling the piano wire around the glass.
    5. Remove the glass.
  5. CLEAN QUARTER WINDOW ASSY RR LH 
    1. Clean the outer circumference of the glass with white gasoline.
      Fig 3: Cleaning Outer Circumference Of Glass With White Gasoline
      G02813953Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Do not touch the glass surface after cleaning it.
    • Be careful not to damage the body.
  6. INSTALL STOPPER CUSHION 
    1. Install new stopper cushion to the body, as shown in Fig 4.
      Fig 4: Installing Stopper Cushion To Body
      G02813954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL QUARTER WINDOW ASSY RR LH 
    1. Clean and shape the contact surface of the vehicle body.
        NOTE:

        Leave as much adhesive on the body as possible.

        Fig 5: Identifying Adhesive
        G02813955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a knife, cut away any rough adhesive on the contact surface of the body to shape the surface.
        2. NOTE:

        Even if all the adhesive has been removed, clean the body.

      2. Clean the contact surface of the body with a piece of shop rag saturated with cleaner.
    2. Using a brush, coat the exposed part of the body on the vehicle side with Primer M.
      Fig 6: Coating Exposed Part Of Body On Vehicle Side With Primer M Using Brush
      G02813956Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Dry the primer coating for 3 minutes or more.
      • Do not coat the adhesive with Primer M.
      • Do not keep any of the opened Primer M for later use.
      3. NOTE:

      If the area other than the specified is coated by accident, wipe off the primer with a clean shop rag before it dries.

      Fig 7: Coating Edge Of Glass And Contact Surface With Primer G Using Brush
      G02813957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Dry the primer coating for 3 minutes or more.
      • Do not keep any of the opened Primer G for later use.
    3. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
      DIMENSION

      A 20.0 mm (0.787 in.)
      B 26.0 mm (1.024 in.)
      C 5.0 mm (0.197 in.)
    4. Apply adhesive.

      Adhesive: Part No. 08850-00801 or equivalent 

      1. Cut off the tip of the cartridge nozzle as shown in Fig 8.
        Fig 8: Cutting Off Tip Of Cartridge Nozzle
        G02813958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:

        After cutting off the tip, use all adhesive within the time described in TACK FREE TIME .

        TACK FREE TIME

        Temperature Tackfree Time
        35°C (95°F) 15 minutes
        20°C (68°F) 100 minutes
        5°C (41°F) 8 hours
      2. Load the sealer gun with the cartridge.
      3. Coat the glass with adhesive as shown in Fig 8.
        DIMENSION

        A 12.0 mm (0.472 in.)
        B 8.0 mm (0.315 in.)
        C 13.0 mm (0.512 in.)
        D 13.0 mm (0.512 in.)
        E 8.0 mm (0.315 in.)

    5. Install the glass to the body.
      1. Hold quarter window assy in place securely with protective tape or equivalent to the body until the adhesive hardens.
        NOTE:
        • Dry the primer coating for 3 minutes or more.
        • Check that the clips are attached to the body correctly.
        • Check the clearance between the body and glass.
      2. Lightly press the glass front surface for close contact.
      3. Using a scraper, remove any excess or protruding adhesive.
        Fig 9: Removing Any Excess Or Protruding Adhesive Using Scraper
        G02813959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Apply adhesive onto the glass rim.

      Fig 10: Applying Adhesive Onto Glass Rim
      G02813960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      CAUTION: Take care not to drive the vehicle during the time described in MINIMUM TIME .
      MINIMUM TIME

      Temperature Minimum time prior to driving the vehicle
      35°C (95°F) 1.5 hours
      20°C (68°F) 5 hours
      5°C (41°F) 24 hours
  8. INSPECT FOR LEAKS AND REPAIR 
    1. Conduct a leak test after the adhesive has completely hardened.
    2. Seal any leaks with auto glass sealer.
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