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Leaf Spring: Assembly

  1. Drill off the head of the rivet and drive it out. See Fig 1.
  2. Install a new rivet into the holes of the spring leaf and clip. Then rivet with a press.
  3. Align the leaf spring holes and secure the leaves with a vise.
  4. Install the spring center bolt and nut. Torque to 33 ft. lbs. (44 N.m).
  5. Using a hammer, bend the spring clips into the position. See Fig 2.
Fig 1: Installing New Rivet
G00129765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Installing Spring Clips
G00129766Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002