Front Extension Housing: Reassembly

WARNING: This page is about a different car, the 2002 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Coat all of the sliding and rotating surfaces with gear oil before reassembly.

Install dust deflector .
1. Using a plastic hammer, install a new dust deflector to the front extension housing.
  
  Fig 1: Installing New Dust Deflector To Front Extension Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install a new dust deflector to the front output shaft.
  SST 09316-20011, 09316-60011 (09316-00011)
  
  Fig 2: Installing New Dust Deflector To Front Output Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install ball bearing .
1. Using SST and a press, install the ball bearing to the front extension housing.
  
  Fig 3: Installing Ball Bearing To Front Extension Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09316-60011 (09316-00011, 09316-00031)
2. Select a snap ring that will allow the minimum axial play.
  
  Fig 4: Displaying Snap Ring Selection For Minimum Axial Play
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a screwdriver, install a new snap ring.
  
  Fig 5: Installing New Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install oil seal .
1. Apply MP grease to the lip of a new oil seal.
2. Using SST and a hammer, drive in a new oil seal to the front extension housing.
  
  Fig 6: Driving In New Oil Seal To Front Extension Housing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09316-60011 (09316-00011, 09316-00061)
Install front output shaft and drive clutch hub .
1. Using SST and a press, install the front output shaft and drive clutch hub.
  
  Fig 7: Installing Front Output Shaft & Drive Clutch Hub
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09316-20011, 09316-60011 (09316-00011, 09316-00041, 09316-00071)
2. Select a snap ring that will allow the minimum axial play.
  
  Fig 8: Displaying Snap Ring Selection For Minimum Axial Play
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a snap ring expander, install a new snap ring.
  
  Fig 9: Installing New Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002