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Home >> Toyota >> 2002 >> RAV4 EV >> Repair and Diagnosis >> External Pages >> Different car >> Section 375 (Transfer Case) >> Front Extension Housing >> Disassembly

Front Extension Housing: Disassembly

WARNING: This page is about a different car, the 2002 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove drive clutch hub  .
    1. Using a snap ring expander, remove the snap ring.
    2. Using SST, remove the drive clutch hub.

      SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04020, 09955- 04021, 09957-04010, 09958-04011) 

      Fig 1: Removing Drive Clutch Hub
      G01049042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Remove front output shaft  .
    1. Using a plastic hammer, drive out the front output shaft.
      Fig 2: Removing Front Output Shaft
      G01049043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Remove dust deflector  .
    1. Using SST, remove the dust deflector.
      Fig 3: Removing Dust Deflector
      G01049044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09950-40011 (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955- 04051, 09957-04010, 09958-04011) 

    2. Using a screwdriver and hammer, tap the dust deflector and remove it from the extension housing.
      Fig 4: Removing Dust Deflector From Extension Housing
      G01049045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Remove oil seal  .
    1. Using a screwdriver, pry out the oil seal from the front extension housing.
      Fig 5: Prying Out Oil Seal From Front Extension Housing
      G01049046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Remove ball bearing  .
    1. Using a screwdriver, remove the snap ring.
      Fig 6: Removing Snap Ring
      G01049047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, remove the ball bearing.
      Fig 7: Removing Ball Bearing
      G01049048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09316-60011 (09316-00011, 09316-00071)