Water Pump: Installation

Install water pump .
1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contacting surfaces of the water pump and cylinder block.
  - Using a razor blade and gasket scraper, remove all the old packing (FIPG) materials from the gasket surfaces and sealing grooves.
  - Thoroughly clean all components to remove all the loose material.
  - Using a non-residue solvent, clean both sealing surfaces.
2. Apply seal packing to the water pump as shown in the illustration.
  1. Seal packing: Part No. 08826-00100 or equivalent
    
    Fig 1: Applying Seal Packing To Water Pump
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - Install a nozzle that has been cut to a 2.2 - 2.5 mm (0.09-0.10 in.) opening.
  - Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
  - Immediately remove nozzle from the tube and reinstall cap.
3. Install the water pump and wire clamp with the 4 bolts and 2 nuts.
  1. Torque: 9 N.m (90 kgf.cm, 80 in..lbf)
4. Install the crankshaft position sensor wire harness clamp to the water pump.
5. Install the crankshaft position sensor wire to the wire clamp on the water pump.
6. Using SST, install the pump pulley with the 4 bolts.
  1. SST 09960-10010 (09962-01000. 09963-00600)
    
    Fig 3: Installing Pump Pulley Using SST
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Torque: 26 N.m (265 kgf.cm, 19 ft.lbf)
7. Install drive belt (See CHARGING SYSTEM ) .
8. Fill with engine coolant .
9. Start engine and check for coolant leaks .
10. Recheck engine coolant level .