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Home >> Toyota >> 2002 >> RAV4 Base, AWD, Standard >> Repair and Diagnosis >> Steering >> Power Steering >> Steering System >> Power Steering Gear >> Inspection

Power Steering Gear: Inspection

NOTE: When using a vise, do not overtighten it.
  1. Inspect steering rack  .
    1. Using a dial indicator, check the rack for runout, teeth wear and damage.

      Maximum runout: 0.30 mm (0.0118 in.) 

    2. Check the back surface for wear and damage.
    3. Fig 1: Identifying Dial Indicator
      G01084711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If necessary, replace the steering rack.

  2. Check control valve assembly and bushing  .
    Fig 2: Identifying Cylinder Gauge & Micrometer
    G01084712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Using a cylinder gauge and a micrometer, measure the inside diameter of the bushing and outside diameter of the control valve assembly.

    1. Maximum inside diameter: 28.20 mm (1.1102 in.) 
    2. Minimum outside diameter: 27.75 mm (1.0925 in.) 

    If necessary, replace the control valve assembly or bushing.