Body & Frame: Windows: Windshield: Installation

1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave as much of the adhesive on the body as possible.
   Fig 1: Cleaning & Shaping Contact Area Around Windshield

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2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

1. Remove the damaged stoppers, retainers and dams.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
Fig 2: Cleaning Glass
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Attach NEW stoppers to the glass with the ceramic notches on the glass aligned with the stoppers as shown in Fig 3.

Fig 3: Attaching Stoppers To Glass

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Attach NEW retainers to the glass with the ceramic notch on the glass aligned with the retainers as shown in Fig 4.

Fig 4: Attaching Retainers To Glass

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Install NEW dams with double-stick tape as shown in Fig 5.

Fig 5: Installing Dams

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A: 8.0 mm (0.315 in.) 

1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
Fig 6: Installing Reference Marks
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4. Remove the glass.

Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Clean Contact Surface Around Entire Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 8: Priming Contact Surface Of Body With Primer M

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the Fig 9.
Fig 9: Coating Edge Of Glass & Contact Surface With Primer G
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2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent. 

   NOTE: After cutting off the tip, use all adhesive within the time described in ADHESIVE DRYING SPECIFICATIONS  table.
   ADHESIVE DRYING SPECIFICATIONS
   
   

   Temperature	Tackfree Time
   35°C (95°F)	15 Minutes
   20°C (68°F)	100 Minutes
   5°C (41°F)	8 Hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 10.
   Fig 10: Coating Glass With Adhesive

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   A: 12.0 mm (0.472 in.) 

   B: 8.0 mm (0.315 in.) 

1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
Fig 11: Aligning Reference Marks
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2. Using a spatula, apply adhesive on the glass rim.
3. Use a scraper to remove any excess or protruding adhesive.
   Fig 12: Removing Excess Or Protruding Adhesive

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   NOTE: Confirm that the dam is attached to the body panel as shown in Fig 13.

   Fig 13: Attaching Dam To Body Panel

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4. Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardens.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent. 

Apply adhesive to the molding installation area between the glass and the body.

Part No. 08833-00030 or equivalent. 

Fig 14: Applying Adhesive To Molding Installation Area Between Glass & Body

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Place NEW molding onto the body and tap it by hand.

Fig 15: Placing Molding Onto Body & Tap It By Hand

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1. Install the cowl louvers with the 2 clips.
2. Install the hood to cowl top seal.

Fig 16: Installing Cowl Louvers

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1. Install the wiper arms and tighten the nuts by hand. Operate the wipers once and turn the wiper switch OFF.
2. Adjust the installation positions of the wiper arms to the positions as shown in Fig 17.
   Fig 17: Installation Positions Of Wiper Arms To Positions

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   A: Approx. 36.7 mm (1.445 in.) 

   B: Approx. 28.5 mm (1.122 in.) 

   C: Approx. 29.7 mm (1.169 in.) 

   D: Approx. 20 mm (0.7 in.) 

   E: Approx. 28.5 mm (1.122 in.) 

   F: Approx. 81.6 mm (3.213 in.) 

   G: Approx. 38.2 mm (1.504 in.) 

3. Install the 2 wiper arms with the 2 nuts.

   Torque: 24 N.m (245 kgf.cm, 18 ft.lbf) 

1. w/Electrochromatic mirror system: Connect the connectors.
2. Install the inner rear view mirror with the Torx screw.
Fig 18: Installing Inner Rear View Mirror With Torx Screw
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Install the sun visor holders with the 2 screws.

1. Connect the connector, then install the sun visor with the 2 screws.
2. Employ the same manner described above to the other side.

1. Connect the connectors.
2. Install the map light assembly with the 3 screws.
Fig 19: Installing Map Light Assembly
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3. Install the lens.

1. Install the front pillar garnishes to the body.
2. Employ the same manner described above to the other side.

1. Install the front door scuff plate to the body
2. Employ the same manner described above to the other side.

Fig 21: Identifying Front Door Scuff Plate

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