LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2001 >> RAV4 Base, FWD, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 47 (Manual A/C-Heater Systems) >> Heater Control Assembly >> Installation

Heater Control Assembly: Installation

WARNING: This page is about a different car, the 2002 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install Heater Control Assembly 
    1. Connect the 2 connectors to the heater control assembly.
    2. Pass through the A/C control cables as shown in Fig 1.
      Fig 1: Identifying Temperature & Defroster Damper Control Cables
      G01084608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the heater control assembly with the 2 screws.
      Fig 2: Installing Heater Control Assembly
      G01084609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Install Center Cluster Finish Panel 
    1. Without Radio:

      Install the stereo opening cover with the 4 bolts.

      With Radio:

      Connect the connectors and install the radio with the 4 bolts.

      Fig 3: Installing Radio
      G01084610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the instrument cluster finish panel with the 4 bolts.
      Fig 4: Installing Instrument Cluster Finish Panel
      G01084611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Connect Heater Control Cables 
    1. Set the temperature control dial at "MAX. COOL" position.
      Fig 5: Adjusting Air Mix Damper Control Cable
      G01084612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Set the mode control dial at "FACE" position.
      Fig 6: Adjusting Mode Control Cable
      G01084613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Adjust the air mix damper control cable.

      Set the air mix damper control lever at "MAX. COOL" position, connect the inner cable to the lever pin and lock the outer cable to the clamp.

      NOTE: Lock the clamp while lightly pulling the outer cable to the direction shown by arrow in Fig 5.
    4. Adjust the mode control cable.

      Set the mode control lever at "FACE" position, connect the inner cable to the lever pin and lock the outer cable to the clamp.

      NOTE: Lock the clamp while lightly pulling the outer cable to the direction shown by arrow in Fig 6.
    5. Install the No. 1 instrument panel under cover sub-assembly.