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Section 352 (Engine Cooling System): Thermostat: Installation

WARNING: This page is about a different car, the 2002 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Place thermostat in cylinder block  .
    1. Install a new gasket to the thermostat.
    2. Install the thermostat with the jiggle valve upward.
      Fig 1: Locating Jiggle Valve
      G01091682Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: The jiggle valve may be set within 10° of either side of the prescribed position.
  2. Install water inlet  .
    Fig 2: Installing Water Inlet
    G01091683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Install the water inlet with the 2 nuts.

    1. Torque: 9 N.m (90 kgf.cm, 80 in..lbf) 

  3. Install generator (See  CHARGING SYSTEM  )  .
  4. Install drive belt (See  CHARGING SYSTEM  )  .
  5. Fill with engine coolant (See  REPLACEMENT  )  .
  6. Start engine and check for leaks  .
  7. Recheck engine coolant level  .