Propeller Shaft Assembly: Removal

WARNING: This page is about a different car, the 2002 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.

Loosen cross groove joint set bolt .
1. Depress the brake pedal and hold it.
2. Using a hexagon wrench, loosen the cross groove joint set bolts 1/2 turn.
  
  Fig 1: Loosening Cross Groove Joint Set Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Put a piece of cloth or equivalent into the inside of the cross groove joint cover so that the boot does not touch the inside of the cross groove joint cover.
3. Loosen the 2 bolts of the center support bearing.
Disconnect propeller shaft from differential .
1. Place matchmarks on the propeller shaft flange and differential companion flange.
2. Remove the 4 bolts, nuts and washers.
  
  Fig 2: Placing Matchmarks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove propeller shaft from transaxle .
1. Remove the 2 bolts, 2 plate washers and center support bearing.
2. Pull out the propeller shaft yoke from the transaxle.
  
  Fig 3: Locating Bolts & Plate Washers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Insert SST in the transaxle to prevent oil leakage.
  1. SST 09325-20010
    
    Fig 4: Inserting Special Service Tool In Transaxle
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Separate intermediate shaft and rear propeller shaft .
1. Place matchmarks on the cross groove joint and universal joint flange.
  NOTE: Do not place the matchmarks with a punch.
2. Using a hexagon wrench, remove the 6 bolts and 3 washers to separate intermediate shaft and rear propeller shaft.
  
  Fig 5: Locating Matchmark Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002