Engine Unit (Removal & Installation): Installation

1. Apply adhesive to 2 or 3 threads of the bolt end.

   Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent 

   Fig 1: Applying Adhesive To Bolt Threads

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2. Install and uniformly tighten the new 6 bolts in several passes, in the sequence shown.
   Fig 2: Using SST To Install Flywheel

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   Torque: 84 N.m (857 kgf.cm, 62 ft.lbf) 

3. Retighten the flywheel bolts by 90° in the numerical order shown.

NOTE: Take care not to insert damper disc in the wrong direction.
Fig 3: Inserting SST In Damper Disc
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1. Insert SST in the damper disc, then insert them in the flywheel.

   SST 09301-00110

2. Set the damper spring on the damper disc.
NOTE:
• Following the order in the illustration, tighten the bolts at a time evenly.
  Fig 4: Tightening Bolts In Sequence

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• Move SST up and down, right and left lightly, after checking that the disc in the center, tighten the bolts.
3. Following the procedures shown in the illustration, tighten the 6 bolts in the order starting the bolt locating near the knock pin on the top.

   Torque: 16 N.m (163 kgf.cm, 12 ft.lbf) 

1. Attach the transaxle to the engine, and install the 6 bolts.

   Torque: 33 N.m (337 kgf.cm, 24 ft.lbf) 

2. Install the dust cover.
3. Install the LH engine mounting bracket.

   Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

1. Raise the engine into the engine compartment.
   Fig 5: Using Jack To Raise Engine Into Vehicle

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2. Keep the engine level, and align RH and LH mountings with the insulator.
3. Connect the LH mounting bracket to the insulator with the nut.

   Torque: 80 N.m (816 kgf.cm, 59 ft.lbf) 

4. Connect the RH mounting bracket to the insulator with the 2 bolts and 2 nuts.
   Fig 6: Connecting RH Mounting Bracket To Insulator

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   Torque: 52 N.m (530 kgf.cm, 38 ft.lbf) 

Connect the suspension member with the 4 bolts.

Fig 7: Connecting Suspension Member With 4 Bolts

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Torque: 

Bolt A: 113 N.m (1, 152 kgf.cm, 83 ft.lbf) 

Bolt B: 157 N.m (1,601 kgf.cm, 116 ft.lbf) 

1. Install the torque rod through bolt and nut.
   Fig 8: Installing Torque Rod

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   Torque: 100 N.m (1,020 kgf.cm, 74 ft.lbf) 

2. Install the 2 bolts.

   Torque: 60 N.m (612 kgf.cm, 44 ft.lbf) 

Torque: 142 N.m (1,448 kgf.cm, 105 ft.lbf) 

Fig 9: Connecting Stabilizer Bar Link

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Torque: 74 N.m (755 kgf.cm, 55 ft.lbf) 

1. Install the 2 gaskets to the exhaust pipe and connect the 2 O-rings.
2. Install the 2 springs and 3 bolts.

   Torque: 

   Front exhaust pipe: 62 N.m (630 kgf.cm, 46 ft.lbf) 

   Tailpipe: 32 N.m (326 kgf.cm, 24 ft.lbf) 

3. Connect the hose to the actuator.
4. Connect the heated oxygen sensor.
   Fig 10: Connecting Heated Oxygen Sensor

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1. Connect the A/C compressor to the engine with the 4 bolts.
   Fig 11: Installing A/C Compressor

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   Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 

2. Connect the A/C compressor connector.

1. Pull in the engine wire to the cowl panel and connect the grommet.
   Fig 13: Pulling Engine Harness Through Cowl Panel

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2. Connect the ECM connectors.
3. INSTALL THE ECM (See  REMOVAL & INSTALLATION (PRIUS)  )  .

1. Install the reservoir tank with the 2 bolts.
2. Connect the brake fluid level sensor connector.

Fig 14: Connecting Connectors, Clamps And Hoses

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1. Connect the ground strap from LH fender apron.
2. Connect the ground strap from RH fender apron.
3. Connect the VSV hose for purge line.
4. Connect the VSV connector for purge line.
5. Connect the 2 power steering connectors.
6. Connect the heated oxygen sensor connector.
7. Connect the engine wire clamps.

Fig 15: Installing Air Cleaner Assembly

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1. Install the air cleaner assembly with the 2 bolts.
2. Tighten the 2 hose clamps.
3. Connect the EVAP hose to the air cleaner case.
4. Connect the MAF meter connector.

Check for abnormal noise, shock slippage, correct shift points and smooth operation.