Cooling System (Mechanical): Radiator: Disassembly

Remove Cushion From Radiator
Assemble SST
SST 09230-01010

Fig 1: Assembling SST
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the claw to the overhaul handle, inserting it in the hole in part "A" as shown in Fig 1.
2. While gripping the handle, adjust the stopper bolt so that dimension "B" shown in the diagram is 0.2 - 0.5 mm (0.008 - 0.020 in.).
NOTE: If this adjustment is not done, the claw may be damaged.
Uncaulk Lock Plates
Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

SST 09230-01010

Fig 2: Uncaulking Lock Plates
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove Tanks And O-Rings
1. Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.
  
  Fig 3: Tapping Radiator Hose Outlet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the O-ring.
Remove Oil Cooler From Lower Tank
1. Remove the pipe.
  
  Fig 4: Locating Bolts For Removing Pipe
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the nuts and plate washers.
3. Remove the oil cooler and O-rings.