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Home >> Toyota >> 1994 >> Tercel Base >> Repair and Diagnosis >> Steering >> Power Steering >> Steering System - Power >> Overhaul >> Steering Gear >> Inspection & Repair

Inspection & Repair

  1. Check all parts for damage and deterioration. Place rack on "V" blocks. Measure runout at center of rack. Maximum runout is .012" (.30 mm). Inspect back surface of rack for wear or damage. Measure oil clearance between shaft and bushing. Replace bushing if clearance exceeds .005" (0.125 mm). Inspect all bearings and seals for damage. Replace as necessary. Replace all "O" rings. Replace rack housing if defective.
  2. Using a small screwdriver, remove Teflon ring from rack. Lubricate NEW ring with power steering fluid. Carefully expand ring with Expander (09631-24020 ). Install ring onto rack, and firmly snug down with finger pressure. Slide chamfered end of Installer (09631-24030 ) to seat ring.
  3. Remove Teflon rings from control valve in similar manner. Lubricate Teflon rings with power steering fluid. Slide rings over Installer (09631-20070 ). Install rings onto control valve. Snug down rings with fingers. Slide chamfered end of Seal Ring Setter (09631-20081 ) over assembly to seat seal rings.
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