Removal & Installation: Installation
- Install relief valve to compressor elbow and tighten nuts to 27 ft. lbs. (37 N.m). Install gasket and turbine elbow with 4 nuts and washers and tighten nuts to 18 ft. lbs. (25 N.m). Place a new gasket with protrusion on opposite side of cylinder head.NOTE: After replacing a turbocharger assembly, pour 20 cc of new oil through oil inlet while turning impeller wheel to splash oil on bearing.
- Install turbocharger, with a new oil pipe gasket, to exhaust manifold and oil pipe. Install nuts and tighten to 38 ft. lbs. (52 N.m). Install turbocharger oil pipe flange nuts and tighten to 13 ft. lbs. (18 N.m). Place a new gasket on exhaust pipe.
- Connect exhaust pipe and install flange nuts. Tighten to 9 ft. lbs. (13 N.m). Install turbocharger heat insulators. Install compressor elbow with relief valve and air intake hose with 2 bolts and new gasket. Tighten bolts to 9 ft. lbs. (13 N.m).
- Connect elbow stay to engine. Connect air intake hose to intake manifold with clamp. Connect turbocharger pressure hose to compressor elbow. Install air cleaner case cover and air cleaner hose with 4 clips. Connect air cleaner hose to turbocharger with clamp. Connect PCV hose to cylinder head cover.