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Front Output Assembly: Disassembly

  1. On automatic transmission models, remove speed sensor rotor. Using two screwdrivers and hammer, tap out the E-ring. Remove the speed sensor rotor and ball. Measure driven sprocket thrust clearance. Using a feeler gauge, measure the driven sprocket thrust clearance. See DRIVEN SPROCKET THRUST CLEARANCE  table.
    DRIVEN SPROCKET THRUST CLEARANCE

    Clearance Specification In. (mm)
    Standard 0.0039-0.0098 (0.10-0.25)
    Maximum 0.0157 (0.40)
  2. Remove front output shaft front bearing. Using two screwdrivers and a hammer, tap out the snap ring. Using SST (09950-00020) and a press, remove the bearing.
  3. Remove spacer and shifting key retainer. Remove No. 2 hub sleeve assembly and transfer driven sprocket. Using a press, remove No. 2 hub sleeve assembly, synchronizer ring and transfer driven sprocket. Remove the spacer and needle roller bearing.
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