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Clutch Assembly: Installation

  1. Install disc and pressure plate to flywheel using aligning tool. Gradually tighten bolts in a triangular pattern to 14 ft. lbs. (19 N.m).
  2. Using a feeler gauge and Diaphragm Aligner (09302-20021 ), measure gap between spring tips and tool. If gap is larger than .020" (.50 mm), use Diaphragm Aligner (09333-00013 ) to bend springs until alignment is correct. See Fig 1.
    Fig 1: Diaphragm Spring Tip Alignment Check
    G44939Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Apply multipurpose grease to the following contact points: release fork and hub, hub and lever, hub and oil seal and hub and bushing. Apply grease to inside of bearing and inside of clutch disc splines. Reverse removal procedure to complete installation.