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Alternators - NIPPONDENSO: Overhaul: Reassembly

Reassemble alternator by reversing disassembly procedure, noting the following points:

  1. Press brushes, against spring tension, into brush holder. Insert a wire through access hole in rectifier and frame, and into hole in brush holder. This will prevent brushes from falling. Remove wire after assembly to end frame is completed.
  2. Pack multipurpose grease into rear bearing and press bearing onto rotor shaft.
  3. Install felt ring and felt cover so that convex surface of cover will face toward pulley side onto drive end frame. Next pack multipurpose grease into bearing and install bearing.
    Fig 1: Alternator, Regulator Circuit (F)
    G09349596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 2: Alternator, Regulator Circuit (18R-C & 2T-C)
    G09349597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 3: Alternator, Regulator Circuit (4M)
    G09349598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 4: Alternator, Regulator Circuit (Honda)
    G09349599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002