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Home >> Toyota >> 1966 >> Land Cruiser >> Repair and Diagnosis >> Transmission >> Clutches >> Removal & Installation >> Clutch Assembly

Clutch Assembly

  1. Raise vehicle and support front and rear with safety stands. Remove protective cover from under transmission. Drain oil from transmission and transfer case.
  2. Remove passenger front seat on FJ 40 and 43 series. Remove front seat on FJ 45 series. Remove fuel tank on FJ 40 and 43 series. Remove transmission cover.
  3. Disconnect parking brake cable at lever. Disconnect speedometer cable and vacuum diaphragm hoses at diaphragm cylinder body.
  4. Disconnect intermediate rods at transmission for remote control transmission models. Disconnect wires at front drive indicator switch.
  5. Disconnect high and low shift rods from transfer lever. Disconnect inner low shift lever at transfer case cover. Remove clutch housing cover.
  6. Disconnect front and rear universal joint yokes from propeller shafts. Remove bolts retaining transmission to clutch housing. Slide transmission to rear and down to remove from vehicle.
  7. Disconnect clutch fork return spring, and high and low shift lever from engine. Remove slave cylinder but do not disconnect flex line.
  8. Remove clutch release bearing retaining clips and remove release bearing and hub. Remove clutch fork assembly. Punch a reference mark on clutch cover and flywheel for reassembly.
  9. Remove clutch assembly retaining bolts and remove clutch assembly. To install, reverse removal procedure. Use a suitable pilot shaft (09302-55011 for FJ 55 series and 09301-55021 all others) to align clutch when tightening retaining bolts.
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