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Home >> Tesla >> 2024 >> Model 3 Long Range >> Repair and Diagnosis (Single Page) >> Hybrid/Electric Powertrain >> Electric Motor Systems >> Rear Drive Unit -- Model 3 >> Rear Drive Unit Assembly >> Rear Drive Unit Assembly - Assembly, 3DUR, MOSFET - HC - Remove And Replace >> Remove

Rear Drive Unit Assembly - Assembly, 3DUR, MOSFET - HC - Remove And Replace: Remove

  1. Inspect the tires for abnormal wear.
    NOTE: Note any abnormal tire wear that could indicate the need for an alignment.
  2. Raise and support vehicle.
    NOTE: Ensure vehicle is not charging.
    G16603999Courtesy of TESLA, INC.
    G16604000Courtesy of TESLA, INC.
    G16604001Courtesy of TESLA, INC.
  3. Open all four doors.
    NOTE: If vehicle is being powered down, Latch rear doors to prevent accidental closure.
    G16604002Courtesy of TESLA, INC.
  4. Lower all four windows.
    G16604003Courtesy of TESLA, INC.
  5. Move LH front seat forward.
  6. Move RH front seat forward.
    G16604004Courtesy of TESLA, INC.
  7. Place vehicle in service mode through UI.
    NOTE: Select vehicle's badge icon in Controls > Software for four seconds and then type "service" into dialog box.
    G16604005Courtesy of TESLA, INC.
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  8. Unlock vehicle gateway.
    NOTE: After vehicle has been put into "Service Mode", place keycard on center console to turn on drive rails, hold down the brake pedal, while keep pressing right hand signal button simultaneously for at least 10 seconds, "GTW UNLOCKING" should pop up on the UI right next to the VIN during these 10 seconds, once gateway is unlocked "GTW UNLOCKED 5400" will be displayed on the UI next to the VIN, the gateway will remain unlocked for 90 minutes, follow steps on Toolbox article #5582900 for any additional information.
    G16604008Courtesy of TESLA, INC.
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    G16604011Courtesy of TESLA, INC.
  9. Run Thermal Fill Drain (Coolant Only) through the UI.
    NOTE: Select Thermal > Coolant System > Coolant Fill/Drain, click Run, close once routine is completed, Thermal Fill Drain routine has a 5 hour time limit, After 5 hours routine must be performed again.
    G16604012Courtesy of TESLA, INC.
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  10. Place vehicle into tow mode.
    NOTE: Via Controls > Service > "Towing".
    G16604016Courtesy of TESLA, INC.
  11. Open hood.
  12. Remove rear underhood apron.
    NOTE: 14x clips.
  13. Power off vehicle from center display.
    NOTE: Via Controls > Safety > Power Off, Select Power Off button at warning dialogue box.
  14. Disconnect LV battery and First Responder Loop.
    NOTE: 2x connectors, Release green locking tab, Press black tab then pull black connector lock outwards to release connection, Release red lock tab on FRL, Allow 2 minutes for all electrical circuits to fully discharge.
  15. Release 2nd row seat cushion and disconnect harness.
    NOTE: 2x clips, 2x connectors, Press tabs backward then pull front edge up.
    G16604017Courtesy of TESLA, INC.
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  16. Verify operation of multimeter.
    NOTE: Set multimeter to DC voltage, Confirm multimeter is properly measuring voltage by testing the 16v battery.
    G16604022Courtesy of TESLA, INC.
  17. Remove all items from pockets and ensure not wearing metal items.
    G16604023Courtesy of TESLA, INC.
    G16604024Courtesy of TESLA, INC.
  18. Inspect HV insulating gloves.
    NOTE: Check gloves for damage prior to use, refer to Tech Note TN-15-92-003 , for information on inspecting HV gloves.
    G16604025Courtesy of TESLA, INC.
  19. Put on HV insulating gloves and leather over gloves.
    NOTE: Make sure to wear Electrical Protective Gloves any time Hioki tester is used.
    G16604026Courtesy of TESLA, INC.
  20. Remove bolts securing ancillary bay probe lid cover to ancillary bay cover.
    NOTE: 2x bolts, EP10 5-Lobe, 6 N.m, Discard after removal.
    G16604027Courtesy of TESLA, INC.
  21. Remove ancillary bay probe lid cover from ancillary bay cover.
    G16604028Courtesy of TESLA, INC.
    G16604029Courtesy of TESLA, INC.
  22. Verify no high voltage.
    NOTE: Make sure to wear PPE (HV gloves, safety glasses) when working on high voltage component, If voltage is greater than 10V, Pack contactors are not open or welded, Stop work and reach out to Service Engineering.
    G16604030Courtesy of TESLA, INC.
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  23. Inspect ancillary bay probe lid cover gasket then position onto the ancillary bay cover.
    NOTE: Confirm no visual damage present, Wipe ancillary bay with IPA to clean surface, Allow to 1 minute dry time.
    G16604033Courtesy of TESLA, INC.
    G16604034Courtesy of TESLA, INC.
  24. Install bolts securing ancillary bay probe lid cover to ancillary bay cover.
    NOTE: 2x bolts, E10 5-Lobe, 6 N.m, Install new fasteners.
    G16604035Courtesy of TESLA, INC.
  25. Remove HV insulating gloves.
    G16604036Courtesy of TESLA, INC.
  26. Remove LH rear wheel center cap.
    NOTE: 1x cap.
  27. Loosen LH rear wheel.
    NOTE: 5x nuts, 21 mm, 175 N.m.
  28. Remove RH rear wheel center cap.
    NOTE: 1x cap.
  29. Loosen RH rear wheel.
    NOTE: 5x nuts, 21 mm, 175 N.m.
  30. Raise vehicle partially and lower lift onto locks.
    NOTE: Set vehicle to a comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side.
  31. Remove LH rear wheel.
    NOTE: 5x nuts, 21 mm, 175 N.m.
  32. Remove RH rear wheel.
    NOTE: 5x nuts, 21 mm, 175 N.m.
  33. Open trunk from exterior switch.
    G16604037Courtesy of TESLA, INC.
    G16604038Courtesy of TESLA, INC.
  34. Remove LH trough trim.
    NOTE: 3x clips, 1x bolt, T20, 1.2 N.m.
    G16604039Courtesy of TESLA, INC.
    G16604040Courtesy of TESLA, INC.
    G16604041Courtesy of TESLA, INC.
  35. Remove RH trough trim.
    NOTE: 3x clips, 1x bolt, T20, 1.2 N.m.
    G16604042Courtesy of TESLA, INC.
    G16604043Courtesy of TESLA, INC.
    G16604044Courtesy of TESLA, INC.
  36. Remove bolt securing LH corner of rear fascia to body.
    NOTE: 1x bolt, 10 mm, 4 N.m.
    G16604045Courtesy of TESLA, INC.
  37. Remove bolt securing RH corner of rear fascia to body.
    NOTE: 1x bolt, 10 mm, 4 N.m.
    G16604046Courtesy of TESLA, INC.
  38. Raise vehicle fully and lower lift onto locks.
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
    G16604047Courtesy of TESLA, INC.
    G16604048Courtesy of TESLA, INC.
  39. Remove LH and RH clips securing rear aero shield to wheel house liner.
    NOTE: 2x clips.
    G16604049Courtesy of TESLA, INC.
    G16604050Courtesy of TESLA, INC.
  40. Remove rear aero shield.
    NOTE: 11x bolts, 10 mm, 5 N.m.
    G16604051Courtesy of TESLA, INC.
    G16604052Courtesy of TESLA, INC.
  41. Remove LH rear suspension cover.
    NOTE: 1x bolt, 10 mm, 6 N.m, 2x tabs.
    G16604053Courtesy of TESLA, INC.
  42. Remove RH rear suspension cover.
    NOTE: 1x bolt, 10 mm, 6 N.m, 2x tabs.
    G16604054Courtesy of TESLA, INC.
  43. Remove lower clips securing LH rear wheel liner.
    NOTE: 3x push clips.
    G16604055Courtesy of TESLA, INC.
  44. Remove lower clips securing RH rear wheel liner.
    NOTE: 3x push clips.
    G16604056Courtesy of TESLA, INC.
  45. Remove bolts securing the rear diffuser to body.
    NOTE: 4x bolts, 10 mm, 4 N.m, 2x fastener covers.
    G16604057Courtesy of TESLA, INC.
  46. Lower vehicle partially and set lift onto locks.
    NOTE: Raise lift off locks, then hold lock release lever to keep locks free while vehicle is lowered, Set vehicle to comfortable working height.
  47. Remove screw securing rear fascia to LH quarter panel.
    NOTE: 1x screw, T25, 2 N.m.
    G16604058Courtesy of TESLA, INC.
  48. Remove screw securing rear fascia to RH quarter panel.
    NOTE: 1x screw, T25, 2 N.m.
    G16604059Courtesy of TESLA, INC.
  49. Remove rear fascia and place on padded surface.
    NOTE: 2x connector, Recommend assistance.
    G16604060Courtesy of TESLA, INC.
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    G16604064Courtesy of TESLA, INC.
    G16604065Courtesy of TESLA, INC.
  50. Remove LH rear brake caliper from knuckle and hang from body.
    NOTE: 2x bolts, E18, 83 N.m, Discard after removal, Hand tighten lug nut to secure rotor on early production vehicles.
    G16604066Courtesy of TESLA, INC.
    G16604067Courtesy of TESLA, INC.
  51. Install spring compressor onto LH rear coil spring.
    NOTE: Tooling may vary per service center, Reference photos for clarification.
    G16604068Courtesy of TESLA, INC.
    G16604069Courtesy of TESLA, INC.
    G16604070Courtesy of TESLA, INC.
  52. Unbolt LH damper from body at top mount.
    NOTE: 2x bolts, 15 mm, 41 N.m.
    G16604071Courtesy of TESLA, INC.
  53. Remove RH rear brake caliper from knuckle and hang from body.
    NOTE: 2x bolt, E18, 83 N.m, Discard bolts after removal, Hand tighten lug nut to secure rotor on early production vehicles.
    G16604072Courtesy of TESLA, INC.
    G16604073Courtesy of TESLA, INC.
  54. Install spring compressor onto RH rear coil spring.
    NOTE: Tooling may vary per service center, Reference photos for clarification.
    G16604074Courtesy of TESLA, INC.
    G16604075Courtesy of TESLA, INC.
    G16604076Courtesy of TESLA, INC.
  55. Unbolt RH damper from body at top mount.
    NOTE: 2x bolts, 15 mm, 41 N.m.
    G16604077Courtesy of TESLA, INC.
  56. Remove nut securing RDU ground strap to vehicle.
    NOTE: 1x nut, 10 mm, 10 N.m, Located at LH rear wheel well area.
    G16604078Courtesy of TESLA, INC.
    G16604079Courtesy of TESLA, INC.
  57. Raise vehicle fully and lower lift onto locks.
    NOTE: Set vehicle to comfortable working height, Make sure there's an audible click of the locks on both sides before lowering, otherwise vehicle may tilt to the side, Verify doors are clear of surrounding objects.
    G16604080Courtesy of TESLA, INC.
    G16604081Courtesy of TESLA, INC.
  58. Disconnect RH side subframe harness connector.
    NOTE: 1x connector, Release locking tab.
    G16604082Courtesy of TESLA, INC.
    G16604083Courtesy of TESLA, INC.
  59. Remove RH side subframe harness clip from body.
    NOTE: 1x barrel clip.
    G16604084Courtesy of TESLA, INC.
  60. Remove nut securing LH rear stabilizer bar end link to stabilizer bar.
    NOTE: 1x nyloc nut, 15 mm, 55 N.m, Break nut loose then counter-hold ball joint with 5 mm hex, Discard after removal.
    G16604085Courtesy of TESLA, INC.
  61. Remove stabilizer bar from LH rear end link.
    NOTE: May need to move the stabilizer bar up/down to get the correct angle to remove end link.
    G16604086Courtesy of TESLA, INC.
  62. Remove nut securing RH rear stabilizer bar end link to stabilizer bar.
    NOTE: 1x nyloc nut, 15 mm, 55 N.m, Break nut loose then counter-hold ball joint with 5 mm hex, Discard after removal.
    G16604087Courtesy of TESLA, INC.
  63. Remove stabilizer bar from RH rear end link.
    NOTE: May need to move the stabilizer bar up/down to get the correct angle to remove end link.
    G16604088Courtesy of TESLA, INC.
  64. Remove bolts securing rear stabilizer bar to subframe and remove assembly.
    NOTE: 4x patch bolts, 11 mm, 30 N.m, Discard after removal.
    G16604089Courtesy of TESLA, INC.
    G16604090Courtesy of TESLA, INC.
  65. Release clips securing coolant hoses to LH shear plate.
    NOTE: 2x fir tree clips.
    G16604091Courtesy of TESLA, INC.
  66. Release LH side hose clip from rear battery skid plate enclosure.
    NOTE: 1x fir tree clip.
    G16604092Courtesy of TESLA, INC.
  67. Release RH side hose clips from rear battery skid plate enclosure.
    NOTE: 2x fir tree clips.
    G16604093Courtesy of TESLA, INC.
  68. Release clips securing coolant hoses to RH shear plate.
    NOTE: 2x fir tree clips.
    G16604094Courtesy of TESLA, INC.
  69. Remove lower bolts securing HV battery rear skid plate enclosure.
    NOTE: 2x bolts, EP10, 13 N.m, Older vins may be equipped with additional fastener count.
    G16604095Courtesy of TESLA, INC.
  70. Remove upper nut securing HV battery rear skid plate enclosure.
    NOTE: 1x nut, 10 mm, 13 N.m, Fastener count may vary on older built vehicles.
    G16604096Courtesy of TESLA, INC.
  71. Remove upper bolts securing HV battery rear skid plate enclosure.
    NOTE: 4x bolts, 13 mm, 35 N.m.
    G16604097Courtesy of TESLA, INC.
  72. Remove HV battery rear skid plate enclosure.
    G16604098Courtesy of TESLA, INC.
  73. Position coolant drain container underneath LH rear of HV battery.
    G16604099Courtesy of TESLA, INC.
  74. Disconnect RDU inverter inlet tube from LH rear of HV battery.
    NOTE: 1x spring clip, Plug hose connections as needed, Coolant loss greater than 1 L will require vacuum fill.
    G16604100Courtesy of TESLA, INC.
    G16604101Courtesy of TESLA, INC.
  75. Position coolant drain container underneath RH rear of vehicle.
    G16604102Courtesy of TESLA, INC.
  76. Release push clips securing RH rear wheel liner to rocker panel.
    NOTE: 2x clips, Remove indicated clips and move liner aside for access.
    G16604103Courtesy of TESLA, INC.
    G16604104Courtesy of TESLA, INC.
  77. Disconnect RDU outlet hose from PT return tube and plug both hose ends.
    NOTE: 1x spring clip, 2x plugs, Lower hose located at RH rear of HV battery, Use shop towel to clean any residue coolant if necessary, Coolant loss greater than 1 L will require vacuum fill.
    G16604105Courtesy of TESLA, INC.
    G16604106Courtesy of TESLA, INC.
  78. Position coolant drain container underneath LH RDU area.
    G16604107Courtesy of TESLA, INC.
  79. Disconnect RDU inverter inlet tube from fluid coupling.
    NOTE: 1x spring clip, 2x plugs, Plug the hose end and the fluid coupling.
    G16604108Courtesy of TESLA, INC.
    G16604109Courtesy of TESLA, INC.
    G16604110Courtesy of TESLA, INC.
  80. Release RDU inverter inlet tube from RDU HV cable harness.
    NOTE: 1x fir tree clip.
    G16604111Courtesy of TESLA, INC.
  81. Remove RDU inverter inlet hose from subframe.
    NOTE: Maneuver hose as needed to remove from between rear subframe and RDU HV cable harness, Remove plugs from both ends and allow coolant to fully drain if discarding.
    G16604112Courtesy of TESLA, INC.
    G16604113Courtesy of TESLA, INC.
  82. Remove coolant drain container from underneath vehicle.
  83. Remove bolt securing RDU HV cable bracket to RDU.
    NOTE: 1x bolt, 10 mm, 6 N.m.
    G16604114Courtesy of TESLA, INC.
  84. Remove nut securing RDU HV cable bracket to HV battery.
    NOTE: 1x nut, 10 mm, 10 N.m.
    G16604115Courtesy of TESLA, INC.
  85. Disconnect RDU HV cable from HV battery.
    NOTE: 1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged.
    G16604116Courtesy of TESLA, INC.
    G16604117Courtesy of TESLA, INC.
    G16604118Courtesy of TESLA, INC.
  86. Release RDU HV harness connection.
    NOTE: 1x connector, Release locking tab and rotate the release lever up to disengage the connector, Do not force the release lever up, Ensure the alignment tabs on the RDU header are not damaged.
    G16604119Courtesy of TESLA, INC.
    G16604120Courtesy of TESLA, INC.
    G16604121Courtesy of TESLA, INC.
  87. Remove RDU HV harness.
    NOTE: Rotate and route cable between subframe, rear drive unit and battery.
    G16604122Courtesy of TESLA, INC.
    G16604123Courtesy of TESLA, INC.
    G16604124Courtesy of TESLA, INC.
  88. Place subframe lifting tool into position underneath rear subframe.
    G16604125Courtesy of TESLA, INC.
  89. Connect air supply to subframe lifting tool.
    G16604126Courtesy of TESLA, INC.
  90. Raise subframe lifting tool to support rear subframe.
    NOTE: 3x straps, Attach metal hooks at the end of straps to rings on subframe lifting tool and pull straps until secure, Lower the vehicle if necessary, Recommend assistance.
    G16604127Courtesy of TESLA, INC.
    G16604128Courtesy of TESLA, INC.
    G16604129Courtesy of TESLA, INC.
    G16604130Courtesy of TESLA, INC.
  91. Mark LH rear and RH rear subframe bolts.
    NOTE: 2x bolts, Mark original location of subframe, Re-align during install, Can also mark subframe casting and subframe bushing to body if needed.
    G16604131Courtesy of TESLA, INC.
    G16604132Courtesy of TESLA, INC.
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    G16604134Courtesy of TESLA, INC.
  92. Remove smaller fasteners securing LH shear plate.
    NOTE: 2x bolts, 13 mm, 35 N.m.
    G16604135Courtesy of TESLA, INC.
  93. Remove large bolt securing LH shear plate and subframe to body and remove shear plate.
    NOTE: 1x bolt, 21 mm, 130 N.m, Discard after removal.
    G16604136Courtesy of TESLA, INC.
  94. Remove smaller fasteners for RH shear plate.
    NOTE: 2x bolts, 13 mm, 35 N.m.
    G16604137Courtesy of TESLA, INC.
  95. Remove large bolt securing RH shear plate and subframe to body and remove shear plate.
    NOTE: 1x bolt, 21 mm, 130 N.m, Discard after removal.
    G16604138Courtesy of TESLA, INC.
  96. Remove LH rear bolt securing subframe to body.
    NOTE: 1x bolt, 21 mm, 165 N.m, Discard after removal.
    G16604139Courtesy of TESLA, INC.
  97. Remove RH rear bolt securing subframe to body.
    NOTE: 1x bolt, 21 mm, 165 N.m, Discard after removal.
    G16604140Courtesy of TESLA, INC.
  98. Lower subframe and rear drive unit assembly from vehicle.
    NOTE: Use caution while lowering subframe to avoid damage to surrounding components.
    G16604141Courtesy of TESLA, INC.
  99. Disconnect air supply from subframe lifting tool.
    G16604142Courtesy of TESLA, INC.
  100. Move the subframe lifting tool and subframe away from vehicle.
    NOTE: Raise vehicle if necessary.
    G16604143Courtesy of TESLA, INC.
  101. Release RDU ground strap clip from subframe.
    NOTE: 1x clip.
    G16604144Courtesy of TESLA, INC.
  102. Remove ground strap harness from RDU assembly.
    NOTE: 1x bolt, 10 mm, 6 N.m.
    G16604145Courtesy of TESLA, INC.
    G16604146Courtesy of TESLA, INC.
  103. Position fluid catcher under subframe and fixture assembly.
    NOTE: Position to catch all coolant loss, Use a foldable funnel as required for the next steps.
    G16604147Courtesy of TESLA, INC.
  104. Release RDU inverter to oil cooler hose.
    NOTE: 1x hose clip, Image zoomed in for clarity.
    G16604148Courtesy of TESLA, INC.
    G16604149Courtesy of TESLA, INC.
    G16604150Courtesy of TESLA, INC.
  105. Release RDU inverter coolant hose from heat exchanger.
    NOTE: 1x hose clip, Use a foldable funnel as required.
    G16604151Courtesy of TESLA, INC.
  106. Release clips securing RDU inverter to oil cooler hose and remove hose.
    NOTE: 4x clips.
    G16604152Courtesy of TESLA, INC.
    G16604153Courtesy of TESLA, INC.
    G16604154Courtesy of TESLA, INC.
  107. Release coolant outlet hose from RDU heat exchanger and plug both ends.
    NOTE: 1x spring clip, 2x plugs, Use shop towel to clean any residue coolant if necessary, Coolant loss greater than 1 L will require vacuum fill.
    G16604155Courtesy of TESLA, INC.
    G16604156Courtesy of TESLA, INC.
  108. Release clips securing coolant outlet hose to RDU and remove hose.
    NOTE: 4x clips.
    G16604157Courtesy of TESLA, INC.
    G16604158Courtesy of TESLA, INC.
    G16604159Courtesy of TESLA, INC.
  109. Release RDU logic connection clip.
    NOTE: 1x clip.
    G16604160Courtesy of TESLA, INC.
  110. Release RDU logic connection.
    NOTE: 1x connector, Release locking tab then push the handle downward to release connector.
    G16604161Courtesy of TESLA, INC.
  111. Disconnect resolver connector.
    NOTE: 1x connector.
    G16604162Courtesy of TESLA, INC.
  112. Release clips from rear drive unit.
    NOTE: 2x clips.
    G16604163Courtesy of TESLA, INC.
  113. Disconnect oil pump connector.
    NOTE: 1x connector.
    G16604164Courtesy of TESLA, INC.
  114. Remove bolt securing LH rear wheel speed sensor to knuckle.
    NOTE: 1x bolt, 10 mm, 5 N.m.
    G16604165Courtesy of TESLA, INC.
  115. Remove grommet securing LH rear wheel speed sensor to knuckle.
    NOTE: 1x grommet.
    G16604166Courtesy of TESLA, INC.
  116. Remove nut and bolt securing LH rear upper aft link to knuckle.
    NOTE: 1x bolt, 1x nut, 21 mm, 134 N.m.
    G16604167Courtesy of TESLA, INC.
  117. Remove nut and bolt securing LH rear upper fore link to knuckle.
    NOTE: 1x nut, 18 mm, 76 N.m.
    G16604168Courtesy of TESLA, INC.
  118. Remove nut and bolt securing LH rear toe link to knuckle.
    NOTE: 1x bolt, 1x nut, 18 mm, 76 N.m.
    G16604169Courtesy of TESLA, INC.
  119. Loosen nut and bolt securing LH rear lower fore link to knuckle, but do not remove fastener.
    NOTE: 1x bolt, 1x nut, 18 mm, 76 N.m, Loosen fastener to allow further pivoting, Fastener does not need to be removed.
    G16604170Courtesy of TESLA, INC.
  120. Separate LH half shaft from RDU using the cable removal kit.
    NOTE: 1x U-bolt, 2x nuts, 10 mm, Torque hand-tight, Wrap cable around inner joint, then tighten with U-bolt, Use slide hammer with cable eyelets to release, To avoid damage to the halfshaft boots and oil seals, exercise caution when removing, Remove cable when done.
    G16604171Courtesy of TESLA, INC.
    G16604172Courtesy of TESLA, INC.
    G16604173Courtesy of TESLA, INC.
  121. Remove bolt securing RH wheel speed sensor to knuckle.
    NOTE: 1x bolt, 10 mm, 5 N.m.
    G16604174Courtesy of TESLA, INC.
  122. Remove grommet securing RH wheel speed sensor to knuckle.
    NOTE: 1x grommet.
    G16604175Courtesy of TESLA, INC.
  123. Remove nut and bolt securing RH rear upper aft link to knuckle.
    NOTE: 1x bolt, 1x nut, 21 mm, 134 N.m.
    G16604176Courtesy of TESLA, INC.
  124. Remove nut and bolt securing RH rear upper fore link to knuckle.
    NOTE: 1x bolt, 1x nut, 18 mm, 76 N.m.
    G16604177Courtesy of TESLA, INC.
  125. Remove nut and bolt securing RH rear toe link to knuckle.
    NOTE: 1x bolt, 1x nut, 18 mm, 76 N.m.
    G16604178Courtesy of TESLA, INC.
  126. Loosen nut and bolt securing RH rear lower fore link to knuckle, but do not remove fastener.
    NOTE: 1x bolt, 1x nut, 18 mm, 76 N.m, Loosen fastener to allow further pivoting, Fastener does not need to be removed.
    G16604179Courtesy of TESLA, INC.
  127. Separate RH half shaft from RDU using the cable removal kit.
    NOTE: 1x U-bolt, 2x nuts, 10 mm, Torque hand-tight, Wrap cable around inner joint, then tighten with U-bolt, Use slide hammer with cable eyelets to release, To avoid damage to the halfshaft boots and oil seals, exercise caution when removing, Remove cable when done.
    G16604180Courtesy of TESLA, INC.
    G16604181Courtesy of TESLA, INC.
    G16604182Courtesy of TESLA, INC.
  128. Position the rear subframe assembly under gantry.
    G16604183Courtesy of TESLA, INC.
  129. Attach drive unit sling tool to drive unit.
    NOTE: 3x hooks.
    G16604184Courtesy of TESLA, INC.
    G16604185Courtesy of TESLA, INC.
  130. Secure drive unit sling to gantry.
    G16604186Courtesy of TESLA, INC.
  131. Raise sling so there is slight tension on the cables.
    G16604187Courtesy of TESLA, INC.
  132. Remove LH bolt securing drive unit to subframe.
    NOTE: 1x bolt, 18 mm, 80 N.m.
    G16604188Courtesy of TESLA, INC.
  133. Remove RH bolt securing drive unit to subframe.
    NOTE: 1x bolt, 18 mm, 80 N.m.
    G16604189Courtesy of TESLA, INC.
  134. Remove bolt securing rear of drive unit to subframe.
    NOTE: 1x bolt, 18 mm, 80 N.m.
    G16604190Courtesy of TESLA, INC.
  135. Raise sling to lift drive unit out of subframe.
    NOTE: Carefully lift drive unit out of subframe, As the RDU is lifted maneuver the half shafts out of the way.
    G16604191Courtesy of TESLA, INC.
    G16604192Courtesy of TESLA, INC.
    G16604193Courtesy of TESLA, INC.
    G16604194Courtesy of TESLA, INC.
  136. Move subframe and lifting tool from underneath drive unit.
    G16604195Courtesy of TESLA, INC.
  137. Position empty drive unit crate below M3 drive unit.
    NOTE: Use pallet if no empty crate available.
    G16604196Courtesy of TESLA, INC.
    G16604197Courtesy of TESLA, INC.
  138. Lower drive unit into drive unit crate.
    NOTE: Use pallet if no empty crate available.
    G16604198Courtesy of TESLA, INC.
    G16604199Courtesy of TESLA, INC.
  139. Remove drive unit sling from gantry.
    G16604200Courtesy of TESLA, INC.
  140. Remove drive unit sling tool from the removed drive unit.
    NOTE: 3x hooks.
    G16604201Courtesy of TESLA, INC.